When I was in my 20s I worked for a couple of years at the Peerless Optical Co in Providence, Rhode Island, making lenses for glasses. While much of the work was automated to a degree there was still a little corner of the shop where very special lenses were ground. Because I was actually interested in the work, that became my department.
The lenses were ground against iron forms, called "laps" (either convex or concave) using a variety of progressively finer abrasives. The final polish was achieved by gluing a thick disc of felt to the lap and using a much finer polishing media. The lap spun in a bucket-like contraption that worked very much like a potters wheel. The lens was kept in contact with the lap by means of a hinged arm with an adjustable pin. The arm was held in place with the left hand, the pin pushing against the lens, while you added abrasive to the lap with the right hand. To secure the lens without damaging it, a small flat piece of metal with a center hole was "glued" to it using thick green pitch, exactly like the "sealing wax" used before the invention of gummed envelopes. We melted the pitch onto the lens with a bunsen burner. It was removed by chilling the whole piece, at which point the pitch would harden and fall off the glass.
Other than the motor that spun the lap, there isn't a thing about this whole process that any 17th century mechanic would find surprising. Also, with particularly difficult lenses, I would have to forgo the hinged arm and hold the lens against the lap with my hand.
In our case, a special purpose-built machine re-cut the laps when they wore...I had a beautiful engraved set of brass gauges which I used to check them (by holding the gauge and lap up to a window) and which must have been 100 years old or more when I was using them. I can see where a lathe of some sort would be essential for making the laps, a primative lathe would suffice, but I can't see it being used to actually make the lens itself.
The machine illustrated in the post above this one is very much like what I am describing. In fact, other than the hand operation it would be instantly recognizable to anyone who was making lenses in the manner I was. I actually made a couple of lenses for an antique telescope on this equipment...they worked perfectly.
Joe Puleo
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