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Tungsten cutting with wire

customlll

Aluminum
Joined
Oct 26, 2005
Location
Winnipeg
What is the difference in cutting speed between tungsten compared to steel. I have a job that I need to quote cutting 2" thick tungsten.
 
The speed is about 1/3 to 1/4 the speed of cutting steel. We cut a lot of tungsten welding electrodes, and use the same settings we use for steel to start out with and adjust to suit. Mark
 
Pure tungsten typically cuts about 25% as fast as steel of the same thickness. High tungsten alloys (usually 95-97%) can be cut slightly faster than pure tungsten since you are mainly "releasing" the tungsten from a binder material which has a considerably lower melting point, as you would with carbide, but at that point you will also have binder depletion to contend with. I recently cut "commercially pure" (99.9%) tungsten at a little over 2" thickness with stable operation at around .055"-.060" per minute with "not-so-great" flushing. (coated wire, of course) .040" or so per minute would seem reasonable for quoting purposes.
 








 
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