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Lathe tooling setup

tcncj

Cast Iron
Joined
Dec 15, 2016
Hello
As a complete beginner with lathes I need some help with tooling setup.
I need to make some simple 8" long aluminum rods with internal threads in both ends.

First I will turn the OD with the stock clamped between chuck and tailstock.
Then I want to drill and tap one side. Turn the part and drill/tap the other side.

My lathe has a 3 jaw chuck. Turning the outside won't be a problem.
But I'm sure I will damage the outside of the part when I need to clamp it for the holes/threads.

So what's the best approach and maybe the fastest when swapping parts/stock?
Buying a 8C collet chuck?

I don't have a pneumatic/hydraulic chuck or anything.
My idea was to program a G0 at the end of one operation. Then I can open the chuck, flip the part and push the part against a tool or flat surface on the turret for easy alignment.
 
Using soft jaws instead of buying a complete new collet chuck is maybe a better option indeed.

My jaws have a slot

u4MR1jW.jpg


Almost all softjaws I can find have a flat bottom surface.
Are they compatible?
 
Using soft jaws instead of buying a complete new collet chuck is maybe a better option indeed.

My jaws have a slot

u4MR1jW.jpg


Almost all softjaws I can find have a flat bottom surface.
Are they compatible?

This is where ya go for chuck jaws in the UK, ......get their catalogue up, and if still in doubt, give em a bell, ...IME very helpful folk and chuck jaws are what they do ;) Thame Workholding - Innovative standard and specialist workholding solutions to improve your manufacturing efficiency
 
Use bored to size soft jaws with if need be a single wrap of masking tape on the finished OD.

I have used three pieces of tin which can take more pressure than masking tape. Once you remove the part the tin shims cannot be reused. I have used masking take on small parts which don't need as much clamping pressure.
 
A piece of round Alumilinium, ID the same as the OD of the part, 3mm wall, length the same as the jaws and saw it in half. Split ring.

But for your own sake (not the Japanese hot wine) investing in soft jaws is without question something you should come to terms with now. Building them is not difficult or expensive if you have the time and material.

R
 








 
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