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What about cast steel machining?

Lobo

Plastic
Joined
May 20, 2005
Location
Luesia, Spain
Hi guys,
in my company whant to change some parts made till now with mild hot-rolled welded steel by mild cast steel, to make them cheaper. We have never machined it before, so, what about it?. There use to be problems?. Are similar machining conditions (F,S)?. Has anyone experience?
 
Depends on your castings.

Sand castings as the name implies are done in...well sand. The casting will usually have some of this stuff left that is abrasive to tools and machine. Tumbling, wheel-a-brating and cleaning will reduce it, but still some left.

Other casting methods do not have this problem but can be more expensive in short runs.

The normal casting problems are materials and dimensions.

Material - Hard spots, breaking thru a tuff skin plague tooling and tolerances, Depending on your foundry these probelms can be greatly reduced by the melt and cooling methods used.

Dimensioning - Bad castings are a pain to machine, from trying to figure out datum lines and have casting cleanup at critical points can be a job in itself.

We had one job that was simple, just bore a 1.750 +0/-.003 dia hole, 4 inchs long in a bronze casting, casting had a pilot hole of 1-1/2". Could have been done in one pass. Bore just had to be centered and cleanup. However, the customer supplied castings came with a pilot hole of 1-1/2" and were never on center or parrallel to the OD so each casting had to be indicated top to bottom and fixture realigned. A five minute job became five minutes of machine time and 10-15 minutes setup time.

Anyway a good foundry should make your parts easier to machine and cheaper in the long run.
 
We cast lots of steel and typically it's uneventful to machine once you get it figured out.

Sandcast means you have nasty scale to get through that will kill your tools.

Investment cast is cleaner (and typ holds better tolerances) but can be a lot harder. If the casting is 'as cast' you can run into some difficulty. Normalized machines easier, and annealed is easier yet. Use carbide tooling as much as possible and assume it will work harden.
 
About Cast Steel Machining

Custom machined to fit many piping applications such as the heel or side of an elbow, reducer flat panel and as shown, straight pipe, then field installed by customer to fit each customer's specific application.

Technicians expertly machine twist Out, then thoroughly clean by pickling and passivization per ASTM A380 / A967. Made of cast CF-3M type T-316L stainless steel casting, Mangal Iron have diameters of Ø4" and Ø6". Their pressure range is 150 PSIG and the maximum temperature range is 270F. They have a number of superior characteristics; they are chemically resistant and feature twist and lock plug installation for easy, no-tool inspection.
 








 
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