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You're a machinist, right?
Buy one off the shelf and mill flats on the shank. BTDT
I have a few questions.
What the F' are you doing that you need flats on your countersink shaft?
And how the heck can you get a good countersink using an IMPACT drill?
I usually keep the clutches on my Dewalts(non-impact) on "not locked up". And from experimentation,
the # just below locked up is good for no more than 3.5 or 4 ft/lbs of torque.
Once in a great while, running a big countersink in the POS Dewalt drill chuck, I'll get a slip.
Usually it just needs a tweek and I'm good to go.
Is the fact that you are using an impact? (I still don't know why) pile driving the cutter
into the material and making you take a much larger cut than you should ever take?
Eliminate the impact part of it, and you won't need the hex shank.
Why the impact? I can't think of a reason why, but it doesn't mean that there isn't one.
Festool (Festo) do the zero flute / hole type Festool CENTROTEC Countersinks - Countersinks - Drilling - Power Tool Accessories - Accessories | Axminster Tools & Machinery
Possibly a dump question but what is the proper way to grind one of the MA style single flute countersinks, without a specialized tool grinder? Do you grind the outside like a drill or inside the cutout?
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