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You might like plasma results enough. You can run a belt sander across the edge quickly to deburr it.
A very large iron worker may have a 20+" shear that would easily do .250 aluminum. $$$. At some point soon I plan on taking a Unisaw and converting it to metal, steel and aluminum. I'll make a big sled to sit on it and plenty of safety features to keep eyes and fingers intact. It will have a MQL mist unit on it as aluminum can clog up blades.
Thanks everyone for your advice. I bought a titanium-carbide tipped blade for my table saw and it worked like a charm. I was quite surprised. I am still looking for a small shear for hobby work, small pieces--too small for a table saw or large shear.
Thanks everyone for your advice. I bought a titanium-carbide tipped blade for my table saw and it worked like a charm. I was quite surprised. I am still looking for a small shear for hobby work, small pieces--too small for a table saw or large shear.
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