pete,
I was running with a fuel pressure of about 100psi and the air was being supplied by a foundry blower of about 3 horse. I dont know what the air pressure was, as it was a high volume, low pressure type blower. But I can say that when the air came out of the burner nozzle it would make an impressive dent in your hand. Mmm... 3/8" or so, maybe half inch. The blower that i had would supply enough air to run 3 furnaces, but it was throttled down to one. I used #2 fuel oil because it was readily available and regulatory accepted. Town, state, feds, fire marshall, insurance, blahblahblah. What a pita they where.
One of the nice features of these burners, if you have the same one i did. Was they could digest and burn almost ANY kind of oil. The one I had was their smallest model and the guy I got the foundry from, claimed it was good for 7 gallons an hour, but Hauck said it was more in the 5.5 to 6 range. They were also horrified to find out I was running it at 100psi. They thought 30-40psi was plenty. But when your melting metal you want to do it FAST and HOT, no metal wants to be held for long periods at an elevated temp. Alum. especially it sucks hydrogen out of thin air you can try and degas with argon, but thats problematical. I always wanted to experiment with other oils to help cut down on costs, but never found the time. Feeding a foundry, even with business is a vicious thing to keep up with, and when your the chief cook and bottle washer its even worse.
If you set these burners up, please remember that they make ALOT of fire and heat. And they are designed to keep the fire going by heat reflected off of the refractory surface, they have no interior source of ignition. So you might want to direct them through a fire brick tunnel of sorts for continued source of ignition. AWAY from everything. Remember with this "ancient" burner I could melt 300lbs. of bronze from a cold start in 50 minutes flat minutes flat. Id like to see someone do that with gas. Hauck's newer burners have a propane or gas pilot light in them.
If there is any other questions, ask away. Hope this helped.
Jeff