sabre85rdj
Aluminum
- Joined
- Jan 3, 2010
- Location
- Moweaqua, IL
My neighbor brought me a JD B two cylinder engine block asking if I could bore it out from 5.600 to 5.750 diameter for custom pistons he's had made for a pulling tractor. My Van Norman 777S can only go to 5.3 inch diameter and my horizontal mill doesn't have enough travel to bore the 14.5 deep hole. I could make a longer bit holder for the Van Norman and some spacers to center the bar in the bore. The hole in the base of the Van Norman is only 5.6 inches in diameter so I'd end up boring out a .150 in step in the base of my boring bar. I don't think it would harm the boring bar but I hate cutting on it if there's another way.
I was thinking and reading up about line boring it on my 19" LeBlond. I have a 4 inch diameter solid bar stock I could make into a boring bar but my problem is supporting and centering the work piece in lathe. I don't have t slots in my saddle so I'd have to remove the compound and then fabricate a plate as a work table to support the block. I'm concerned that I won't get a ridged enough platform and I'll end up with a egg shaped bore or worse. There's also some looseness in the saddle I'll have to find a way to eliminate. I can make a table out of a 1.5 inch thick aluminum plate to bolt to my compound mount using it's two clamp screws. I can also make a bracket to support the work table from underneath where a steady rest normally bolts to the saddle. I guess, my question I'd appreciate your input on is the likely rigidity of the table for a single point boring of such a large hole? I don't want to screw up his block so unless I can be pretty confident in my set up, I'd better pass. I'm hoping someone has successfully accomplished something like this. Thanks.
I was thinking and reading up about line boring it on my 19" LeBlond. I have a 4 inch diameter solid bar stock I could make into a boring bar but my problem is supporting and centering the work piece in lathe. I don't have t slots in my saddle so I'd have to remove the compound and then fabricate a plate as a work table to support the block. I'm concerned that I won't get a ridged enough platform and I'll end up with a egg shaped bore or worse. There's also some looseness in the saddle I'll have to find a way to eliminate. I can make a table out of a 1.5 inch thick aluminum plate to bolt to my compound mount using it's two clamp screws. I can also make a bracket to support the work table from underneath where a steady rest normally bolts to the saddle. I guess, my question I'd appreciate your input on is the likely rigidity of the table for a single point boring of such a large hole? I don't want to screw up his block so unless I can be pretty confident in my set up, I'd better pass. I'm hoping someone has successfully accomplished something like this. Thanks.