Just a guess but note that the 2.4985" is .0015" less than the headstock bore.
So if the bearing was made on size to the spindle once it was in place in the headstock and the expanders tight you would land on .0015" max bearing clearance which coincidentally is the spec. max clearance for bronze bearings with expanders.
Theoretically that is..
Chad,
Thanks, I appreciate that. New bearings are going to be made for the spindle, and why I was asking. The machinist that is doing it has done this before, and I think is familiar with it, but I wanted to try and find out what South Bend numbers were also.
The new bearings will be lapped to the spindle.
Because I have quite a bit of material gone in the center, the bearing surface will be ground down on the front surface and new bearing will be made to fit that diameter. The other way would be to hard chrome the surface up, but that is exactly why Miller Machine doesn't do that work anymore...the hard chrome go so expensive they quit. I got a phone quote from someone near me and said it would cost anywhere between $700-$1200 to hard chrome it back up to 2.250"...
This is costing less hopefully, but going on time/material. Estimate was 4 hours.
Here's what I'm dealing with, I remember discussing this on this forum with you a while back. There is still slight tension on the bearing when inserted over the spindle, but it would be riding on just the outer areas of the bearing surface. Some material needs to come off to true it up. I would like to get a nice fit on this, the spindle and bearings are key to a decent lathe.
D1-4 spindle is soaking in the purple spooge as I type. It has a bunch of old hardened grease in the D1-4 cavities and spindle core...Gonna try and get it packed up this weekend to send off to the machinist.