jbacc
Hot Rolled
- Joined
- May 5, 2009
- Location
- New Jersey
Good Morning,
I think I know the answer but I trust the collective wisdom of the forum members and their/your vast knowledge and hope I may tap into it once again.
When I purchased my used Whacheon WL-435 lathe about 6 years ago, it came with 6-jaw PB Setrite Chuck. A couple of the jaws were cracked due to abuse and before checking the rest of the chuck out, I naively purchased a new set of jaws.
The salesman from the company I purchased the jaws from advised that ideally, the new jaws should be ground (just kissed in his words) with a grinder.
I was not set up for that and I was not confident enough to do it at the time so I held off. The chuck would not repeat. I would dial in a piece of ground drill rod and if I loosened and retightened the same part, I would be off by many thousandths. I wound up buying a 3-jaw chuck which is used most often and if necessary, I have a 4-jaw chuck.
Fast forward 5-years later and I get the bug to try and grind the PB 6-jaw chuck. I made a mount for my air die grinder which made for a very rigid attachment to my tool post. I did make an extended shaft which is probably the weak point of my set up but it seemed to work fine and I took very light cuts.
I should also note that the chuck is for my A1-6 spindle nose and as such, the chuck has two pieces that mount when installed.
After all set up and grinding was completed, I anxiously set up varying sizes of drill rod to see if the condition was corrected or at least improved... Much to my dismay, I am in the same boat.
I have disassembled the chuck prior to grinding to clean it and inspect it and to the naked eye, the scroll, pinion and everything else looked fine and the jaws fit snug and were not sloppy or loose. After grinding, I repeated the procedure.
As I said, this is a setrite chuck with a single pinion so I dialed in the ground rod, loosened the chuck, rotated the same piece of stock, tightened the chuck and it was off by more than 10 thousandths.
I could not get it to repeat with the same stock without fiddling around and moving the rod around. It would behave the same way with any piece of stock I tried, in fact, sometimes it would be off by as much as 20 thousandths from one piece of rod to the next.
Based on all I have read I conclude the scroll is worn and unless I want to dial in each part (might as well just use the 4-jaw chuck), it seems the chuck is unfixable.
Before I relegate it to a spot in the corner of my shop never to be used again, I am hoping to get some insight from the experts on PM.
I attached a short video of the grinding operation.
As always, my sincerest thanks and appreciation for any and all advice, comments, insight and assistance.
Joe
I think I know the answer but I trust the collective wisdom of the forum members and their/your vast knowledge and hope I may tap into it once again.
When I purchased my used Whacheon WL-435 lathe about 6 years ago, it came with 6-jaw PB Setrite Chuck. A couple of the jaws were cracked due to abuse and before checking the rest of the chuck out, I naively purchased a new set of jaws.
The salesman from the company I purchased the jaws from advised that ideally, the new jaws should be ground (just kissed in his words) with a grinder.
I was not set up for that and I was not confident enough to do it at the time so I held off. The chuck would not repeat. I would dial in a piece of ground drill rod and if I loosened and retightened the same part, I would be off by many thousandths. I wound up buying a 3-jaw chuck which is used most often and if necessary, I have a 4-jaw chuck.
Fast forward 5-years later and I get the bug to try and grind the PB 6-jaw chuck. I made a mount for my air die grinder which made for a very rigid attachment to my tool post. I did make an extended shaft which is probably the weak point of my set up but it seemed to work fine and I took very light cuts.
I should also note that the chuck is for my A1-6 spindle nose and as such, the chuck has two pieces that mount when installed.
After all set up and grinding was completed, I anxiously set up varying sizes of drill rod to see if the condition was corrected or at least improved... Much to my dismay, I am in the same boat.
I have disassembled the chuck prior to grinding to clean it and inspect it and to the naked eye, the scroll, pinion and everything else looked fine and the jaws fit snug and were not sloppy or loose. After grinding, I repeated the procedure.
As I said, this is a setrite chuck with a single pinion so I dialed in the ground rod, loosened the chuck, rotated the same piece of stock, tightened the chuck and it was off by more than 10 thousandths.
I could not get it to repeat with the same stock without fiddling around and moving the rod around. It would behave the same way with any piece of stock I tried, in fact, sometimes it would be off by as much as 20 thousandths from one piece of rod to the next.
Based on all I have read I conclude the scroll is worn and unless I want to dial in each part (might as well just use the 4-jaw chuck), it seems the chuck is unfixable.
Before I relegate it to a spot in the corner of my shop never to be used again, I am hoping to get some insight from the experts on PM.
I attached a short video of the grinding operation.
As always, my sincerest thanks and appreciation for any and all advice, comments, insight and assistance.
Joe