When the bars are cut too cold with a hot saw the ends harden. The ends might be 60 HRC, but in my experience only a 1/2 inch would be that hard. Nucor sizes top out at around 6-1/2 inches, so larger bars were from other mills.
Phos comes from the ore and requires an acid (silicon) slag to remove. Sulfur comes from the coal and requires a basic (calcium) slag for removing. Most modern steelmaking utilizes basic slags
In the mills I worked the stuff out of the blast furnace was "hot metal". Iron saturated with carbon with some Si and Mn. If you solidified it in molds it was then "pig iron". Modern pneumatic steelmaking converts the hot metal to near pure iron with oxygen and then adds the carbon/alloys to...
Can't help you with a source. I evaluated some construction screws ~10 years ago. The supplier escapes me. Look up Mechanical Galvanizing and you'll find suppliers. The coating looked like flame spray in cross-section. Main advantage was avoiding the softening from hot dipping or the...
Mechanical deposition by tumbling in zinc powder is one way.
There are thermo-mechanical methods like - GreenKote which tumbles the parts at elevated temperatures.
The melting point lowers with increasing tin, but don't over do it. There's a phase change at ~75/25. Go past the phase change and all bets are off for solidification behavior.
Passivation is to remove any surface iron contamination from machining and handling. A smear of iron on the surface can cause breakdown of the passive film and result in pitting.
So - Last guess is that this is a 10B22 grade. XRF would not see boron and would not be calibrated for a Ti addition, so a 0.03% Ti might be read as 0.12%. Trouble is a boron addition on a non-alloy bar at 8" dia. would be pointless. Unless the mill was getting rid of surplus as no-grade...
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