rke[pler
Diamond
- Joined
- Feb 19, 2002
- Location
- Peralta, NM USA
Maybe I need to get back to work on those castings I had made several years ago...
If anyone is serious about casting any attachments(steady, follow rest, micrometer stops, etc), I can generate the 3D models and 3D print the patterns. I would need an original attachment to take measurements from. I can generate drawings for machining, as well as models/drawings for the other components and an exploded parts diagram.
Someone needs to modify a 3D printer to use wax, for directly printing lost-wax patterns.
What do you use to scan the original part?
The castings I had made were from patterns I carved, one for the pre-modular indicator holder (the cast bit, not the clamshell) and for an improved version of the carriage stop (improved since the original is so often broken).
ISTR "lost FOAM" (plastic) as an economical process? Not hard to do one-offs by hand.
I'll scan one and share the file if you send it over. I can also print one up using SLA or FDM.
I use a professional structured light scanner. David SLS-2.Are you using commercial or a hobby grade scanner? I have access to commercial scanners and they are great. But I wanted to get a hobby one for home, but all the ones I demo a year ago suck.
I use a professional structured light scanner. David SLS-2.
I was just offering to help. No worries if someone else can or wants to do it.
Resolution is plenty good at sub-thousandths. The real trick is controlling the model/scanner throughout the scanning process (assuming your scanning 360°). I use a rotary table for most small stuff to accurately divide the scans into manageable 10-15° chunks. Helps immensely to keep the scanner stationary and move the object in a controlled manner. You can define the amount of rotation in the software and get very clean results. This is not the case with the handheld units as they require registration marks and can introduce a lot of noise. Still can get great scans with the handholds and for a lot of stuff they are plenty good but the noise picked up can be a pain to get rid of.I have access to nice scanners, but you have to have deep pockets to own one of those, and I don't want to end up in a you break it you buy it situation with them. So I only use them as necessary.
I'm more curious about owning my own, just haven't found any that produce decent models for in a 3-4k budget. What kind of resolution/precision do you get with yours?
Resolution is plenty good at sub-thousandths. The real trick is controlling the model/scanner throughout the scanning process (assuming your scanning 360°). I use a rotary table for most small stuff to accurately divide the scans into manageable 10-15° chunks. Helps immensely to keep the scanner stationary and move the object in a controlled manner. You can define the amount of rotation in the software and get very clean results. This is not the case with the handheld units as they require registration marks and can introduce a lot of noise. Still can get great scans with the handholds and for a lot of stuff they are plenty good but the noise picked up can be a pain to get rid of.
I bet you could cobble together a David SL system for under 3k on eBay. Tricky part is gonna be getting a hold of their pre/post processing software. HP bought it up a number of years ago. Maybe could find a license on eBay as well as they are (or were) authenticated with a USB stick.
Here's a guy doing it with PLA:
Easy lost PLA metal casting │ How to turn a 3d print into metal │ ASMR - YouTube
The market for non-original parts are 10EE collectors (effectively decorating man-caves), because 10EE appears in title, regardless it's association with Monarch, let alone 10EE's. I can't think of a more easily shop-made lathe accessory than a clamp-on dead stop. A proper stop deserves a screw and micrometer dial.Believe the carriage stop sold for $225.00 plus shipping
28 bids so I guess there is a market for non-original parts
Jim
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