Tony understands it.........completely!
We don't just machine parts. All our parts are supplied complete to print.
Anodizing (clear, colored, or hard), black oxide, heat treating, silk screening, passivate, silver and gold or nickel plating and polishing. Whether it be a commercial or military application, we provide components made complete.
There are more parts that we do now that require outside services than ones that are simply machined and shipped. The hours consumed in just one week on those items alone can be significant, believe me.
We also do many assemblies, and typically have blanket orders throughout the course of the year for many of the varied products we ship as a completed unit.
Programming and quoting also take up a good amount of my time every week. As Tony mentioned, keeping three machines humming along can be a chore from the programming side. Thankfully we do a large amount of repeat production work, so there's almost always something ready to go in a machine rather than have it sit idle waiting for me.
Another big time saver in the shop is my Haas ST20 lathe. It is almost always running unattended. When doing bar work, I will go out of my way to program it to run with nearly as little operator assistance as possible. Regardless of qty, (within reason of course), it's dropping parts in the catcher, and starting on the next one before you even realize it just made another. Inevitably, someone out in the shop will shout out, "the lathe stopped", and either the next one walking by will load another bar, or I will venture out from office and do it.
I used to have it beep at M30 when the bar was finished..............but everyone, and I do mean EVERYONE.......hates the noise!! Me especially.....therefore, we wait for the blinking light!
My daughter I had to let go last May. Things slowed enough to the point where my wife and I figured we could handle things with just three of us in the shop, and besides that......my daughter was just too damn comfortable working in the shop rather than working on her pursuing the career she went to college for......sooooo......it was sort of a gentle push out the door, and get going on what you had for a goal in life instead of working in a shop.
Since that time, she has gone back to school part time working on her masters degree for teaching, and last fall she was hired by one of the school systems a few towns over as a paralegal. A win, win for her!
Best Regards,
Russ