wrustle
Titanium
- Joined
- Jun 8, 2006
- Location
- Massachusetts
I have a job running right now that's giving me fits (to put it lightly).
.500" -.0002/-.0006" dia. x .960" lg. A2 material.
ID is like the inside of a test tube.....437" +/-.015" dia. x .835" dp. with a .2185"R (.437" dia.) at the bottom.
I drilled them all out (100pc order) with a .390" drill as deep as I could to allow for finishing the bottom with a carbide ball mill. Tried finishing them in the lathe 1300 RPM .005" IPR until full contact at bottom then .003" IPR.......NO WAY JOSE.....chatter like a SOB endmill crunched big time at the bottom......flutes probably chipped on the way down from vibration. $25.00 down the drain on the first piece. Tried a different holder shortened the amount sticking out to the least possible......reduced the speed.....same result.....another $25.00 down the drain. Basically said "F" this......made all the pieces minus the radius in the lathe.
Moving on to the VMC now, I bored a set of jaws to hold three parts per vise.
Went in with a .156" diameter drill to clean out the center to full depth.....went in with another .437" diameter carb. ball mill 1300 RPM 7 IPM until full contact then 1.5 IPM made it through 3 pieces...CRUNCH...again. Up to $75.00 down the drain now. Being a glutton for punishment I tried it again only cranked up the RPM to 1500......made it through 5 more pieces before.....you guessed it......$100.00 down the drain now!
I am seriously considering HSS ball mill now. I am making the caps (also A2 material) to these vials right now in the lathe and the bottom of the .500"+.0006" ID is flat and I have been using a .4375" HSS 2 flute em to make the bottom flat and rough the bore and it has held up for over 90 pieces so far.
Do not understand why these carb ball mills won't work.....then again......not 100% sure if I am going about this the right way......especially now!
Any opinions out there? Have you guys run anything like these parts before?
Best Regards,
Russ
.500" -.0002/-.0006" dia. x .960" lg. A2 material.
ID is like the inside of a test tube.....437" +/-.015" dia. x .835" dp. with a .2185"R (.437" dia.) at the bottom.
I drilled them all out (100pc order) with a .390" drill as deep as I could to allow for finishing the bottom with a carbide ball mill. Tried finishing them in the lathe 1300 RPM .005" IPR until full contact at bottom then .003" IPR.......NO WAY JOSE.....chatter like a SOB endmill crunched big time at the bottom......flutes probably chipped on the way down from vibration. $25.00 down the drain on the first piece. Tried a different holder shortened the amount sticking out to the least possible......reduced the speed.....same result.....another $25.00 down the drain. Basically said "F" this......made all the pieces minus the radius in the lathe.
Moving on to the VMC now, I bored a set of jaws to hold three parts per vise.
Went in with a .156" diameter drill to clean out the center to full depth.....went in with another .437" diameter carb. ball mill 1300 RPM 7 IPM until full contact then 1.5 IPM made it through 3 pieces...CRUNCH...again. Up to $75.00 down the drain now. Being a glutton for punishment I tried it again only cranked up the RPM to 1500......made it through 5 more pieces before.....you guessed it......$100.00 down the drain now!
I am seriously considering HSS ball mill now. I am making the caps (also A2 material) to these vials right now in the lathe and the bottom of the .500"+.0006" ID is flat and I have been using a .4375" HSS 2 flute em to make the bottom flat and rough the bore and it has held up for over 90 pieces so far.
Do not understand why these carb ball mills won't work.....then again......not 100% sure if I am going about this the right way......especially now!
Any opinions out there? Have you guys run anything like these parts before?
Best Regards,
Russ