A_Pmech
Stainless
- Joined
- Dec 27, 2004
- Location
- Central IL, USA
Well, after two weeks of getting the runaround from my trucking company, it finally showed up last Tuesday. My new(to me) American "Zip Shift" Pacemaker. It is a style B, 14" catalog swing, 30" between centers. It weighs a portly 8,000 lbs scale weight, with most of it in the headstock. All 27 speeds are, I believe, hydraulically shifted, with the preselect control mounted on the carriage. A 1/2HP lube oil/hydraulic pump supplies the pressure to operate the servo valves. The electrical cabinet contains approximately 20 relays which control the solenoids which shift the machine. I hope I never get to fix it.
Rigging wasn't too difficult, I rented an 11,000 lb forklift as my 8,000lb machine would be at the very edge of it's capacity. Because the machine is so short, and therefore very headstock heavy, I decided the best way to rig it would be overhead, per American's instructions.
To do this, I used two 1.5" x 36" pieces of 4130 barstock and two 7' continuous rigging straps, used basket style over the forks and looped around the barstock. This was a stable configuration after adding a 4x4 under the headstock fork to bring the machine to level. Several moves were required to get it under the door, as the electrical cabinet is 1" shorter than my 7' tall door. I ended up putting the machine on the concrete and pushing it though the opening with the forklift. This was easy and safe. The floor coating was only damaged slightly.
My initial test is very promising. The outer hard ways still show the original grinding marks, although the inner soft tailstock ways are worn into the scraping. This I expected, the tailstock must weigh about as much as a Jet 14x40. On a 1" round of 4130 I got a taper of .0005" in 5", 10" from the chuck jaws using an improvised lantern toolpost. I'm hoping for better once I get the machine leveled up and adjusted with a 2-collar test. I currently don't have any toolholders heavy enough for this machine, so that will have to wait. The cross slide hard ways are perfect, as are the compound soft ways and scraping.
I noticed that the threading gearbox was very noisy, something that wasn't apparant when I tested it in a noisy shop. Turns out it was a mal-adjusted banjo gear in the transfer gearcase. With the clearance correctly set, the machine whirrs just as quiet as can be. What a beautiful sound!
Oh... Forgot to mention. The DRO appears to have never been used. There isn't a dirty fingerprint anywhere on it! The taper attachment is also complete, showing no sign of use.
Edit: I should also add that the trucker, despite being "supervised" by a shop foreman, managed to chain the machine down over the headstock end of the ways. Upon untarping the machine, I was absolutely pissed. Then, I noticed that the ways had eaten up his Chinese grade 70 binder chains. The V ways themselves were entirly undamaged. American iron:1 Chinese chain: 0.
Rigging wasn't too difficult, I rented an 11,000 lb forklift as my 8,000lb machine would be at the very edge of it's capacity. Because the machine is so short, and therefore very headstock heavy, I decided the best way to rig it would be overhead, per American's instructions.
To do this, I used two 1.5" x 36" pieces of 4130 barstock and two 7' continuous rigging straps, used basket style over the forks and looped around the barstock. This was a stable configuration after adding a 4x4 under the headstock fork to bring the machine to level. Several moves were required to get it under the door, as the electrical cabinet is 1" shorter than my 7' tall door. I ended up putting the machine on the concrete and pushing it though the opening with the forklift. This was easy and safe. The floor coating was only damaged slightly.
My initial test is very promising. The outer hard ways still show the original grinding marks, although the inner soft tailstock ways are worn into the scraping. This I expected, the tailstock must weigh about as much as a Jet 14x40. On a 1" round of 4130 I got a taper of .0005" in 5", 10" from the chuck jaws using an improvised lantern toolpost. I'm hoping for better once I get the machine leveled up and adjusted with a 2-collar test. I currently don't have any toolholders heavy enough for this machine, so that will have to wait. The cross slide hard ways are perfect, as are the compound soft ways and scraping.
I noticed that the threading gearbox was very noisy, something that wasn't apparant when I tested it in a noisy shop. Turns out it was a mal-adjusted banjo gear in the transfer gearcase. With the clearance correctly set, the machine whirrs just as quiet as can be. What a beautiful sound!
Oh... Forgot to mention. The DRO appears to have never been used. There isn't a dirty fingerprint anywhere on it! The taper attachment is also complete, showing no sign of use.
Edit: I should also add that the trucker, despite being "supervised" by a shop foreman, managed to chain the machine down over the headstock end of the ways. Upon untarping the machine, I was absolutely pissed. Then, I noticed that the ways had eaten up his Chinese grade 70 binder chains. The V ways themselves were entirly undamaged. American iron:1 Chinese chain: 0.