Philabuster's Hobby Shop

[Philabuster]

Machined my first Torlon job today. I took on the job and then looked on PM how to machine the stuff.

Turns out this material is extremely abrasive and need to run it slow with sharp tooling like you would run titanium. Just the raw material at Ø1.25" x 24" long was $500! Customer supplied the material.

Job actually ran pretty good. This plastic is hard as a rock!

Ready for delivery on Monday.

 

[Ox]

_ never even heard of it before....


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Think Snow Eh!
Ox

 

[Philabuster]

_ never even heard of it before....


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Think Snow Eh!
Ox

A few days ago, I never heard of it either. Lol.

 

[wheelieking71]

Torlon is used in the semi-conductor world quite a bit. If you go at it like Delrin right away (like I did the first time) your in for a surprise! LOL
You think that is expensive, check out some Vespel. Crazy money for some "plastics".

 

[alan speyrer]

Your hand is huge!

Machined my first Torlon job today. I took on the job and then looked on PM how to machine the stuff.

Turns out this material is extremely abrasive and need to run it slow with sharp tooling like you would run titanium. Just the raw material at Ø1.25" x 24" long was $500! Customer supplied the material.

Job actually ran pretty good. This plastic is hard as a rock!

Ready for delivery on Monday.

 

[Philabuster]

Your hand is huge!

Lol. It's just the pic angle. I wear size small work gloves.

 

[Philabuster]

Ran a couple more prototype parts yesterday.

Ran the first op of the large part in Big Zak, then finished it off in Junior. The reason the blank is so long is because I picked up a remnant off the rack vs having to wait until Monday for Apache Steel to saw off a piece. Remnant was cheaper anyway.

The big part is Ø4.0" OD and the small part is just under Ø1.4" OD. Both parts are made from 4140 prehard.

The deep groove was a bit of a challenge. Had to weld up a grooving tool holder to a KM50 tool in order to do the job. The groove was .150" wide x .950" deep with a full radius on the bottom.

Next step is for them to wire EDM the parts. The large part gets a chain sprocket profile on the OD and the smaller part gets an involute spline in the center.

 

[Philabuster]

Ran four more Torlon parts on Saturday and four more (different OD size) on Monday. This job runs really good.

The next job I had was a rework job modifying some hydraulic (?) piston shafts. Turn off the M14 thread and cut a M10 x 1.25 thread. 5 parts.

Had to use a small 8" scroll chuck so I could clamp on the shank diameter. The scroll chuck allows me to open the jaws far enough to clear the piston.

The customer did not want the seals to get wet with coolant. After some hours of thinking about the job, it dawned on me to just get a latex balloon and stretch it over the piston. Worked awesome. No issues with coolant on the piston seals.

 

[kustomizer]

Ran four more Torlon parts on Saturday and four more (different OD size) on Monday. This job runs really good.

The next job I had was a rework job modifying some hydraulic (?) piston shafts. Turn off the M14 thread and cut a M10 x 1.25 thread. 5 parts.

Had to use a small 8" scroll chuck so I could clamp on the shank diameter. The scroll chuck allows me to open the jaws far enough to clear the piston.

The customer did not want the seals to get wet with coolant. After some hours of thinking about the job, it dawned on me to just get a latex balloon and stretch it over the piston. Worked awesome. No issues with coolant on the piston seals.

Good to know that them bulk buys on condoms when we were younger wont go to waste

 

[JonP]

Phil, this post may not belong here but since you are the resident educator I think you probably know how do you make left hand threads on a Mazak T32-2 control???? On a manual lathe we turn the cutter upside down and run the spindle in reverse, I just cant wrap my head around ho to do it in mazatrol, Thanks Jon P.

 

[Philabuster]

Phil, this post may not belong here but since you are the resident educator I think you probably know how do you make left hand threads on a Mazak T32-2 control???? On a manual lathe we turn the cutter upside down and run the spindle in reverse, I just cant wrap my head around ho to do it in mazatrol, Thanks Jon P.

Cutting left hand threads is programmed exactly the same as right hand threads. You just need to get a left hand threading tool and tell the machine to run the chuck direction backwards on the tool data page. The cutting direction in Z will then be the same as when running right hand threads.

The machine does not want to cut left hand threads using a right hand tool holder.

 

[JonP]

Cutting left hand threads is programmed exactly the same as right hand threads. You just need to get a left hand threading tool and tell the machine to run the chuck direction backwards on the tool data page. The cutting direction in Z will then be the same as when running right hand threads.

The machine does not want to cut left hand threads using a right hand tool holder.

Yea that all makes sence now, I just need to figure out the L H holder, when I search for L H holders they just move the insert over to the right hand side, I think I need onewhere the insert is upside down ??

 

[Ox]

Now that the insert is on the RH side, now flip the holder over so's the insert is close to the chuck.
Now your insert is upside down.

But now you need to edit your toolholder so's the insert is on C/L now.


The other option is to just grab a boring/threading bar, and install that the wrong way, and you are in business!

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Think Snow Eh!
Ox

 

[JonP]

Yup I got it, just a regular L H tool holder, put the insert up so its close to the chuck move the spacer in the turret around so the cutting tip is on center turn the spindle backwards and its easy from there, Thanks guys for the help, Jon P.

 

[Philabuster]

Got an email late Friday asking me to make some HOT parts. These are for the same customer as the Torlon parts.

Large OD is 1.7" and the center stub is 6mm OD with a M3 x 0.5 tapped hole in the center.

Customer asked for the parts to be made from any non-magnetic stainless, so I went with 303ss.

Parts ran pretty good. Ready for delivery on Monday.

 

[Freedommachine]

Just read through this entire thread. The lack of unsolvable problems is impressive. The fact that you were able to purchase 2 machines from HGR sight unseen and get both back to complete running condition is also quite impressive. Now you've got me thinking... A quick turn could be a nice addition to my junk collection lol.

You do some very nice work Phil, thank you for sharing this thread with us.

 

[Philabuster]

Just read through this entire thread. The lack of unsolvable problems is impressive. The fact that you were able to purchase 2 machines from HGR sight unseen and get both back to complete running condition is also quite impressive. Now you've got me thinking... A quick turn could be a nice addition to my junk collection lol.

You do some very nice work Phil, thank you for sharing this thread with us.

Thank you.

I did not get Junior (my small Mazak) fully functional just yet. The tailstock clamping cylinder was busted when I got it and I have not addressed that issue yet.

 

[MotoX]

Got an email late Friday asking me to make some HOT parts. These are for the same customer as the Torlon parts.

Large OD is 1.7" and the center stub is 6mm OD with a M3 x 0.5 tapped hole in the center.

Customer asked for the parts to be made from any non-magnetic stainless, so I went with 303ss.

Parts ran pretty good. Ready for delivery on Monday.

What tooling did you use for the face groove/counterbore?

Ive had this type of feature come up before, and getting proper clearance for the id and the od of the stem can be tricky.

I ended up using a some homemade junk but it took longer than i would have liked.

 

[Philabuster]

What tooling did you use for the face groove/counterbore?

Ive had this type of feature come up before, and getting proper clearance for the id and the od of the stem can be tricky.

I ended up using a some homemade junk but it took longer than i would have liked.

I didn't have a proper tool for it so I just used a .094" wide deep Kennametal Top Notch insert and hand ground the radial relief I needed on the insert.

 

[Ox]

THAT took some time on the green wheel!


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Think Snow Eh!
Ox