Hello everyone!
I've started doing a bunch of work that uses stub ACME threads, which is something I'm fairly new to. All of the parts are open to my own design, but customer specifies stub ACME threads. All of my inserts are genuine Sandvik and do a great job.
Now I use a full profile insert that has a depth of 0.056" radially. So say for example, I turn a piece to 3.002" and I want my thread to be 3.0-8TPI. That would mean a minor diameter of 3.000-0.056-0.056 = 2.888 inches, that being I tell my machine to thread down to that value, with it being full profile I should end up with a diameter of 3.000 inches. This is pretty much what I do with every thread. Now it's easy with a unified thread as I just type it into my thread calculator, it tells me my middle tolerance of the Major diameter, minor diameter and therefore I can work out my radial depth, threads always come out exactly where I need them.
As for the stub ACME I seem to get different data wherever I look. So if I look on the Sandvik website no data correlates to this depth, but if I download the model then this dimension matches. I go on the ISCAR website and no data correlates, but I download the model and it's very similar to the Sandvik, 0.053". If I look around on the internet I find the radial depth should be 0.3 x pitch, but there are other variations of 0.375 x pitch and 0.25 x pitch, which gets me 0.0375", 0.0469" or 0.0313. So none match. If I used an online calculator I get a different value of 0.042", again it doesn't match.
So where am I going wrong with stub ACME calculations?
Here are the numbers I get for a 3.000-8TPI thread
Me measuring inserts and models (tolerances based on ASME B1.8 - 1988) 5/8-8TPI
External, 3.000/2.994 major 2.888/2.882 minor, 0.056 thread height
Internal, 3.020/3.035 major, 2.908/2.923 minor, 0.056 thread height
Online Calculator
External 3.000/2.994 major, 2.865/2.886 minor, 0.042 thread height
Internal 3.020/3.041 major, 2.906/2.913 minor, 0.042 thread height
eicac.co.uk
Now if I go with the middle tolerances of my values I get a thread engagement depth of 0.042" (radial) which equates to the thread depth on the above calculator.
0.0475" thread height from this source.
Then I finally find a PDF for the ASME B1.5 stub ACME tolerances,
That says for a regular ACME that the thread height is (0.5 x pitch) x thread allowance. (0.01" for under 10TPI and 0.02" for over)
Appling that to my stub ACME, (0.3 x pitch) x (0.01 x 1.5) = 0.0525
So that comes out exactly what the ISCAR model states, but not the Sandvik (0.003") difference, but still very close.
So the question is, did I just solve my rambling at the end, but also, shouldn't these inserts be the same?
I've started doing a bunch of work that uses stub ACME threads, which is something I'm fairly new to. All of the parts are open to my own design, but customer specifies stub ACME threads. All of my inserts are genuine Sandvik and do a great job.
Now I use a full profile insert that has a depth of 0.056" radially. So say for example, I turn a piece to 3.002" and I want my thread to be 3.0-8TPI. That would mean a minor diameter of 3.000-0.056-0.056 = 2.888 inches, that being I tell my machine to thread down to that value, with it being full profile I should end up with a diameter of 3.000 inches. This is pretty much what I do with every thread. Now it's easy with a unified thread as I just type it into my thread calculator, it tells me my middle tolerance of the Major diameter, minor diameter and therefore I can work out my radial depth, threads always come out exactly where I need them.
As for the stub ACME I seem to get different data wherever I look. So if I look on the Sandvik website no data correlates to this depth, but if I download the model then this dimension matches. I go on the ISCAR website and no data correlates, but I download the model and it's very similar to the Sandvik, 0.053". If I look around on the internet I find the radial depth should be 0.3 x pitch, but there are other variations of 0.375 x pitch and 0.25 x pitch, which gets me 0.0375", 0.0469" or 0.0313. So none match. If I used an online calculator I get a different value of 0.042", again it doesn't match.
So where am I going wrong with stub ACME calculations?
Here are the numbers I get for a 3.000-8TPI thread
Me measuring inserts and models (tolerances based on ASME B1.8 - 1988) 5/8-8TPI
External, 3.000/2.994 major 2.888/2.882 minor, 0.056 thread height
Internal, 3.020/3.035 major, 2.908/2.923 minor, 0.056 thread height
Online Calculator
External 3.000/2.994 major, 2.865/2.886 minor, 0.042 thread height
Internal 3.020/3.041 major, 2.906/2.913 minor, 0.042 thread height

Stub Acme Thread Calculator
Stub Acme Thread Calculator, used for calculating the various dimensions of a thread.

Now if I go with the middle tolerances of my values I get a thread engagement depth of 0.042" (radial) which equates to the thread depth on the above calculator.
0.0475" thread height from this source.
Then I finally find a PDF for the ASME B1.5 stub ACME tolerances,
That says for a regular ACME that the thread height is (0.5 x pitch) x thread allowance. (0.01" for under 10TPI and 0.02" for over)
Appling that to my stub ACME, (0.3 x pitch) x (0.01 x 1.5) = 0.0525
So that comes out exactly what the ISCAR model states, but not the Sandvik (0.003") difference, but still very close.
So the question is, did I just solve my rambling at the end, but also, shouldn't these inserts be the same?