Did they ever make a 2½" in CA? I've never seen one. Not sure I've even seen a 2". The biggest I've got in CA is 1½".
I know Dorian makes 2" for the CA size tool post. I've seen them in use! Not sure about 2-1/2" size. Heck, make your own. I made a 1-3/4" one for a CA tool post I used to have years ago.
I worked at a place that had a really nice setup for boring with a CA. They had 1½" bars but with a short (around 1" wide) larger diameter flange on the business end, and they used the Kennanetal bolt-on heads offset to the front of the bar, so they could be easily swapped out for different jobs. You set up the bar by stacking tubular spacers between that flange and the CA toolholder to get the length needed, then also over whatever 1½" part of the bar that protruded past the other end of the CA. The spacers were selected such that they ovehung the end of the bar on the tailstock end, then a flat plate with a hole through was placed on the end of the stack and a bolt was used to pull that stack tight against the CA with a threaded hole in the end of the 1½" bar. They worked very well.
Pulling your boring bar in compression like that will almost eliminate any chatter most steel bars produce when hanging out a long distance.
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