KaiserGlider
Plastic
- Joined
- Oct 8, 2017
- Location
- San Diego, California
So a new guy got hired to our shop recently. He has very little experience doing the kind of work we do, so our foreman's been helping him set up parts and getting him up to speed on the stuff he doesn't know. I check on the new guy from time to time to keep an eye on him, answer questions, etc. Anyway, the other day he was drilling a part with a .086 drill (held in a drill chuck). I noticed he had turned down the coolant pressure and pointed the nozzle away from the drill so the coolant was just pooling on top of the part. He told me the foreman had checked his setup and told him to do that because the coolant would "push" the drill and reduce runout. We both thought this was odd, but the foreman has decades of experience on both of us. So we kinda just shrugged and went about our business that day.
I'm curious though. Is one of us a moron? We're not talking high-pressure or through-spindle coolant here, just Haas VF2 flood coolant. There were 4 nozzles turned on, so all the pressure was not just concentrated through one or two. I've always had the Haas programmable coolant nozzle pointed at the tip of whatever tool was being used, since, as I understand it, the purpose of coolant is not just to cool the tool but to wash chips out of the way too. Surely a .086 drill is sturdy enough to withstand this kind of pressure. And if runout was that big of a concern, then surely he would have held the drill in a collet instead of a drill chuck anyway.
Would excessive coolant pressure actually be something to avoid when using a micro tool, say .01 diameter or smaller?
I'm curious though. Is one of us a moron? We're not talking high-pressure or through-spindle coolant here, just Haas VF2 flood coolant. There were 4 nozzles turned on, so all the pressure was not just concentrated through one or two. I've always had the Haas programmable coolant nozzle pointed at the tip of whatever tool was being used, since, as I understand it, the purpose of coolant is not just to cool the tool but to wash chips out of the way too. Surely a .086 drill is sturdy enough to withstand this kind of pressure. And if runout was that big of a concern, then surely he would have held the drill in a collet instead of a drill chuck anyway.
Would excessive coolant pressure actually be something to avoid when using a micro tool, say .01 diameter or smaller?