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Integrex Autodesk Post questions

cgmaster

Cast Iron
Joined
Jun 9, 2008
Location
Ocean Springs, MS
I am working on dialing in a post for an Integrex 200sy using Autodesk HSM.

So far I think I have the turning pretty well figured out. I am still working on milling functions but am getting pretty close though.

This is the turning code that I posted on a test part. IF anyone sees any problems or has suggestions please let me know. I am learning G code (I usually use Mazatrol)


(T1.01.01 DIA=0.0157 RAD=0.0012 HGT=0.0059 - GENERAL TURNING)
(T2 DIA=0.0155 RAD=0.0003 HGT=0.0059 - GROOVE TURNING)
(T3 DIA=0.0155 RAD=0. HGT=0.0059 - THREAD TURNING)

#100=99999.(PARAMETER FOR X HOME POSITION)
#101=99999.(PARAMETER FOR Z HOME POSITION)
#103=99999.(PARAMETER FOR SUB Z HOME POSITION)
#102=0.(PARAMETER FOR Y HOME POSITION)

G0 G90 G94 G54 G97
G40 G49 G80 G67 G69.5 G18
G20
G92 S5000 R1
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
G69.5

(TURNING FACE)
(MACHINE WILL LOAD TOOL 1 AND DO A TURNING FACE OPERATION.)
N10 T0101.01 B02 M6
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
M202
G97 S4000 M3
#105=19.685 (CUTTING)
#108=19.685 (ENTRY)
#109=19.685 (EXIT)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
M8
Z0.0557
G1 X2.4736 F0.005
X2.3622 Z0.
X-0.06
X0.0514 Z0.0557
G0 X3.1496
Z0.

(TURNING PROFILE WITHOUT COMPENSATION)
(MACHINE WILL LOAD TOOL 1 AND DO A TURNING PROFILE OPERATION WITHOUT)
(COMPENSATION.)
G94
#105=19.685 (CUTTING)
#107=19.685 (FINISH)
#108=19.685 (ENTRY)
#109=19.685 (EXIT)
#110=19.685 (DIRECT)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
Z0.095
X2.4348
G1 X2.3948 F0.005
X2.2835 Z0.0394
Z-1.6025
X2.3538 Z-1.6992
G18 G3 X2.3622 Y0. Z-1.7228 R0.0694 F#105
G1 X2.4736 Z-1.7785 F0.005
G0 Z0.095
X2.3161
G1 X2.2047 Z0.0394 F0.005
Z-1.4943
X2.3228 Z-1.6566
X2.4342 Z-1.7123
G0 Z0.095
X2.2373
G1 X2.126 Z0.0394 F0.005
Z-1.3862
X2.2441 Z-1.5484
X2.3554 Z-1.6041
G0 Z0.095
X2.1586
G1 X2.0472 Z0.0394 F0.005
Z-1.3439
G3 X2.1246 Y0. Z-1.3842 R0.0694 F#105
G1 X2.1654 Z-1.4403 F0.005
X2.2767 Z-1.4959
G0 Z0.095
X2.0799
G1 X1.9685 Z0.0394 F0.005
Z-1.3386
X1.9942
G3 X2.0866 Y0. Z-1.3562 R0.0694 F#105
G1 X2.198 Z-1.3005 F0.005
G0 Z0.095
X2.0011
G1 X1.8898 Z0.0394 F0.005
Z-1.3386
X1.9942
X2.001 Z-1.3387
X2.0079 Z-1.3389
X2.1192 Z-1.2832
G0 Z0.095
X1.9224
G1 X1.811 Z0.0394 F0.005
Z-1.3386
X1.9291
X2.0405 Z-1.2829
G0 Z0.095
X1.8436
G1 X1.7323 Z0.0394 F0.005
Z-1.3386
X1.8504
X1.9617 Z-1.2829
G0 Z0.095
X1.7649
G1 X1.6535 Z0.0394 F0.005
Z-0.8171
Z-0.8174
Z-1.3386
X1.7717
X1.883 Z-1.2829
G0 Z0.095
X1.6862
G1 X1.5748 Z0.0394 F0.005
Z-0.7549
G3 X1.6535 Y0. Z-0.8174 R0.0694 F#105
G1 X1.7649 Z-0.8731 F0.005
G0 Z0.095
X1.6074
G1 X1.4961 Z0.0394 F0.005
Z-0.748
X1.5148
G3 X1.6142 Y0. Z-0.769 R0.0694 F#105
G1 X1.7255 Z-0.8247 F0.005
G0 Z0.095
X1.5287
G1 X1.4173 Z0.0394 F0.005
Z0.0184
G3 X1.4567 Y0. Z-0.03 R0.0694 F#105
G1 Z-0.748 F0.005
X1.5148
G3 X1.5354 Y0. Z-0.7488 R0.0694
G1 X1.6468 Z-0.6931
G0 Z0.095
X1.479
G1 X1.3676 Z0.0394 F0.005
Z0.0348
G3 X1.4567 Y0. Z-0.0296 R0.0694 F#105
G1 X1.568 Z-0.0853 F0.005
G0 Z0.095
X1.4766
G1 X1.4295 F0.005
X1.3181 Z0.0394
G3 X1.407 Y0. Z0.0232 R0.0694 F#105
G1 X1.5184 Z0.0789 F0.005
G0 Z0.0557
X1.4518
G1 X0.1121 F0.005
X0.0008 Z0.
X1.318
G3 X1.378 Y0. Z-0.03 R0.03 F#107
G1 Z-0.7874 F0.005
X1.5148
G3 X1.5748 Y0. Z-0.8174 R0.03
G1 Z-1.378
X1.9942
G3 X2.0506 Y0. Z-1.3977 R0.03
G1 X2.2798 Z-1.7127
G3 X2.2835 Y0. Z-1.7229 R0.03
G1 Z-2.7072
X2.3948 Z-2.6515
X2.4409
G0 X3.1496
Z0.

(TURNING PROFILE WITH COMPENSATION)
(MACHINE WILL LOAD TOOL 1 AND DO A TURNING PROFILE OPERATION WITH)
(COMPENSATION.)
#107=19.685 (FINISH)
#108=19.685 (ENTRY)
#110=19.685 (DIRECT)
G0 G53 B90.
G0 G90 X3.0896 Y0. Z0.
Z0.0257
X1.5262
G1 X0.0521 F0.005
G18
G1 G42 X-0.0592 Z-0.03
X1.318
Z-0.8174
X1.5148
Z-1.408
X1.9942
X2.2235 Z-1.7229
Z-2.7072
G40 X2.3809
G0 X3.0896
Z0.
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
G69.5

(TURNING SINGLE GROOVE)
(MACHINE WILL LOAD TOOL 2 AND DO SINGLE GROOVE OPERATION.)
M9
N20 T02 B03 M6
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
G97 S2000 M3
#105=7.874 (CUTTING)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
M8
Z-2.0879
G1 X2.126 F0.004
X3.1496
G0 Z0.
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
G69.5

(TURNING THREAD1 WITHOUT CYCLE)
(MACHINE WILL LOAD TOOL 3 AND DO THREAD OPERATION OF AN INCLINED)
(SURFACE WITHOUT CYCLE.)
M9
N30 T03 B01 M6
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
G94
G97 S500 M3
#105=39.37 (CUTTING)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
M8
Z-1.2598
G1 X1.9525 F0.079
G32 X2.4078 Z-1.8853 F0.04
X2.4981 Z-1.9064 F0.04
G0 X3.1496
Z-1.2598
G1 X1.9367 F0.079
G32 X2.3888 Z-1.8809 F0.04
X2.4981 Z-1.9064 F0.04
G0 X3.1496
Z-1.2598
G1 X1.921 F0.079
G32 X2.3699 Z-1.8765 F0.04
X2.4981 Z-1.9064 F0.04
G0 X3.1496
Z-1.2598
G1 X1.9052 F0.079
G32 X2.3509 Z-1.8721 F0.04
X2.4981 Z-1.9064 F0.04
G0 X3.1496
Z-1.2598
G1 X1.8895 F0.079
G32 X2.3319 Z-1.8677 F0.04
X2.4981 Z-1.9064 F0.04
G0 X3.1496
Z0.

(TURNING THREAD2 WITHOUT CYCLE)
(MACHINE WILL LOAD TOOL 3 AND DO THREAD OPERATION OF AN STRAIGHT)
(SURFACE WITHOUT CYCLE.)
G94
#105=39.37 (CUTTING)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
Z-1.4961
G1 X2.2677 F0.079
G32 Z-2.0472 F0.04
X2.3622 F0.04
G0 X3.1496
Z-1.4961
G1 X2.252 F0.079
G32 Z-2.0472 F0.04
X2.3622 F0.04
G0 X3.1496
Z-1.4961
G1 X2.2362 F0.079
G32 Z-2.0472 F0.04
X2.3622 F0.04
G0 X3.1496
Z-1.4961
G1 X2.2205 F0.079
G32 Z-2.0472 F0.04
X2.3622 F0.04
G0 X3.1496
Z-1.4961
G1 X2.2047 F0.079
G32 Z-2.0472 F0.04
X2.3622 F0.04
G0 X3.1496
Z0.

(TURNING THREAD1 WITH CYCLE)
(MACHINE WILL LOAD TOOL 3 AND DO THREAD OPERATION OF AN INCLINED)
(SURFACE WITH CYCLE.)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
Z-1.2598
G92 X1.9525 Z-1.8898 I-0.2293 F0.04
X1.9367 F0.04
X1.921 F0.04
X1.9052 F0.04
X1.8895 F0.04
G0 X3.1496 Z0.

(TURNING THREAD2 WITH CYCLE)
(MACHINE WILL LOAD TOOL 3 AND DO THREAD OPERATION OF AN STRAIGHT)
(SURFACE WITH CYCLE.)
G0 G53 B90.
G0 G90 X3.1496 Y0. Z0.
Z-1.4961
G92 X2.2677 Z-2.0472 F0.04
X2.252 F0.04
X2.2362 F0.04
X2.2205 F0.04
X2.2047 F0.04
G0 X3.1496 Z0.

M9
G0 G54 X#100
G0 G54 Z#101
G0 G54 Y#102
M5
G69.5
G111

M30
 
We just installed an Integrex IV-ST (sub-spindle / lower turret) and are looking for a good post and machine definition for Inventor CAM.

How is your development coming along?
 
I got a good ways with it but never fully finished development.
For Matrix and newer controls the stock post works pretty good with a little tweaking. Fusion control is a whole other ballgame.
 








 
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