13engines
Stainless
- Joined
- Jun 30, 2015
- Location
- Saint Paul, MN
I know there are scattered posts about this and I've gotten some good things from them, but I find it hard to get answers to specific questions. Even Youtube has little to nothing unless you can understand an East Indian accent.
I'm writing my first G76 cycle and want to clarify a few things right off the top that I can use forever and ever when threading.
Machine - 2000 Mori Seiki SL-200SMC / Fanuc 18iTA / Mori MSC501
G76P00**##Q_ R_
G76X_ Z_ R_ P_ Q_ F_ - All of these I understand.
First G76 line:
P00 - Finish/Spring passes. 01-99 _ Get it.
1) While we're here... 303/304/316 Stainless. No more then one spring pass? No springs?
** - Chamfer Size 0.0-9.9 times thread lead. (01-99) _Get it.
## - Thread Angle. (80/60/55/30/29/0 allowed)
1) Is this the finished angle of the thread and the machine takes care of the infeed angle of say 29 1/2 or 29 for 60 degree like you'd do on a manual lathe for one sided cutting? Or - is this simply the thread angle with X only infeed as the norm?
2) Is this the infeed angle, and the finish angle of the thread is completely described by the shape of the insert used or combination of the two? If so do most people use 29 or 30 for a 60 degree thread? A YouTube video by Tom Stikkelman says this setting is the infeed angle, which has me asking. My books call it thread angle. Infeed actions not discussed in relation.
Q - Minimum Cut/ R - Finish allowance. None of my books say this directly so I seek 100% clarity. I believe these are radius and are stated without a decimal point in the Least Input Increment. Correct? If so, is that number read according to which state the machine is in at the time, (Imperial 0000 or Metric 000) or by the "type" of machine? Meaning I have many parameter settings that are metric, and all of the first G76 line settings are stored in parameters which are used by default if not expressed in the program. Confusing as to in what measurement system these are acted upon.
Switching machine to F15 format:
By changing parameter 0001.1 to 1, this machine can be switched to the more advanced F15 control mode for threading and a lot of other cycles. Is this something people do with machines of this capability? Even to the extent of F15 mode for threading so you can use the Zig-Zag (P) selected infeed type functionalities, and then switching back to F16/18 for everything else? Is anyone running their O/16/18 machines all the time in F15 mode? Any reason(s) you wouldn't want to?
To me the Zig-Zag mode seems like the way to go, but I also see it as potentially less accurate then the normal mode. Why you ask? In normal mode what you're getting without actually calling it is Single Direction Positioning. Technically an option on many machines, and not normally hand programmed in general use. At least not on a mill. I can see that if your machine is loose or backlash comps are off, the potential is there for poor thread creation with the Zig-Zag method. I'm curious if the Zig-Zag method reverts to one direction only for the finish or spring passes where the errors previously created could be trimmed out in finishing. That is if they weren't too great to begin with. Anyone have trouble with Zig-Zag? Is it the bees knees, or just something few bother to use?
I really appreciate any clarifications offered.
As per usual my posts get long. Sorry.
Dave
I'm writing my first G76 cycle and want to clarify a few things right off the top that I can use forever and ever when threading.
Machine - 2000 Mori Seiki SL-200SMC / Fanuc 18iTA / Mori MSC501
G76P00**##Q_ R_
G76X_ Z_ R_ P_ Q_ F_ - All of these I understand.
First G76 line:
P00 - Finish/Spring passes. 01-99 _ Get it.
1) While we're here... 303/304/316 Stainless. No more then one spring pass? No springs?
** - Chamfer Size 0.0-9.9 times thread lead. (01-99) _Get it.
## - Thread Angle. (80/60/55/30/29/0 allowed)
1) Is this the finished angle of the thread and the machine takes care of the infeed angle of say 29 1/2 or 29 for 60 degree like you'd do on a manual lathe for one sided cutting? Or - is this simply the thread angle with X only infeed as the norm?
2) Is this the infeed angle, and the finish angle of the thread is completely described by the shape of the insert used or combination of the two? If so do most people use 29 or 30 for a 60 degree thread? A YouTube video by Tom Stikkelman says this setting is the infeed angle, which has me asking. My books call it thread angle. Infeed actions not discussed in relation.
Q - Minimum Cut/ R - Finish allowance. None of my books say this directly so I seek 100% clarity. I believe these are radius and are stated without a decimal point in the Least Input Increment. Correct? If so, is that number read according to which state the machine is in at the time, (Imperial 0000 or Metric 000) or by the "type" of machine? Meaning I have many parameter settings that are metric, and all of the first G76 line settings are stored in parameters which are used by default if not expressed in the program. Confusing as to in what measurement system these are acted upon.
Switching machine to F15 format:
By changing parameter 0001.1 to 1, this machine can be switched to the more advanced F15 control mode for threading and a lot of other cycles. Is this something people do with machines of this capability? Even to the extent of F15 mode for threading so you can use the Zig-Zag (P) selected infeed type functionalities, and then switching back to F16/18 for everything else? Is anyone running their O/16/18 machines all the time in F15 mode? Any reason(s) you wouldn't want to?
To me the Zig-Zag mode seems like the way to go, but I also see it as potentially less accurate then the normal mode. Why you ask? In normal mode what you're getting without actually calling it is Single Direction Positioning. Technically an option on many machines, and not normally hand programmed in general use. At least not on a mill. I can see that if your machine is loose or backlash comps are off, the potential is there for poor thread creation with the Zig-Zag method. I'm curious if the Zig-Zag method reverts to one direction only for the finish or spring passes where the errors previously created could be trimmed out in finishing. That is if they weren't too great to begin with. Anyone have trouble with Zig-Zag? Is it the bees knees, or just something few bother to use?
I really appreciate any clarifications offered.
As per usual my posts get long. Sorry.
Dave
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