We have just begun a huge project using Renshape material. I've never used this before but all the research I've done tells me to be ready for a mess. That's fine and we are ready to deal with that but I have some other concerns..
The job is mostly 3d milling which is no problem to program but holding the parts will get tough I think. There aren't many square edges to them so holding them in a vise for the most part won't be possible. My plan is to use helicoil inserts to hold the pieces down to a fixture plate so I can machine the 3d contours along the top of the part while also being able to mill the outside shape in the same process. The parts range from 4x4x6 to 36x18x6 so some would require more construction holes than others of course. I've used helicoils to hold down plastic many times with success but being that I have never used this material before I'm worried that they will just pull right out and leave me in a pickle. I also am not sure if I can get away with using a 4 flute end mill to do my rough milling with. Any thoughts on tooling + workholding would be greatly appreciated. Thanks.
The job is mostly 3d milling which is no problem to program but holding the parts will get tough I think. There aren't many square edges to them so holding them in a vise for the most part won't be possible. My plan is to use helicoil inserts to hold the pieces down to a fixture plate so I can machine the 3d contours along the top of the part while also being able to mill the outside shape in the same process. The parts range from 4x4x6 to 36x18x6 so some would require more construction holes than others of course. I've used helicoils to hold down plastic many times with success but being that I have never used this material before I'm worried that they will just pull right out and leave me in a pickle. I also am not sure if I can get away with using a 4 flute end mill to do my rough milling with. Any thoughts on tooling + workholding would be greatly appreciated. Thanks.