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Machining slot with radius

tcncj

Cast Iron
Joined
Dec 15, 2016
How would you machine this?

It's a part with some long slots

I don't have a 5 axis machine.
A simple very small dovetail cutter is not available in this size and radius.
Custom tool?


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Custom tool or dress half the form to a surface grinder wheel and come in twice with the part turned/rotated 24* to the left and then 24* to the right with a blue up and tickle off the blue with the second side grind.

24* will just miss the other side with the correct wheel width,

Good the engineer made it that wide or it would be a tough SG job. (worth his salt)

A tool bit to that half form would also work in a shaper/planner cut, after a straight slot was made..

Straight end mill, then one made to a form but less wide to make right side / left side pass..
 
I have had tools made by a local carbide grinding company to do very similar profiles. 3mm square mill 3mm deep before profile cutter. At least in the cases I have seen the tools are cheaper and better from them even at qty 1 or 2 than it would be to spend the time making it yourself. But if you don't have a carbide shop locally do as michiganbuck said.
 








 
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