I work in the lubrication market and work, as a chemist, in additives. I work for one of the 4 big
players. Lubrizol, Afton Chemical, Infinium and Oronite are the four big player, no I cannot say
who I work for, don't ask.
As far as mixing chemistries, I would advise against it. Drain the system, fill and flush with the
new oil and then drain again and refill.
I will tell you a story about a major manufacturer of marine engines, this happened in the 1990's, they
had just purchased 5 new CNC 5 axis milling machines. The machines were purchased just as we (the
lubricant supplier) were doing a lube audit in their plant. We with the customer help were implementing
a new system where everything lube point was color coded and where applicatable different fittings were
installed to prevent the wrong lube from being used. Most of the fittings were grease related but all
the fill points for waylubes and hydraulic fluids were not as they were just topping off tanks.
To make a long story short, the new mills were specified to use an R&O hydraulic fluid. Well the oilers
filled the tanks with an AW hydraulic fluid. The chemistries used are not compatible and resulted in a
heavy varnish that shut down the brand new machines. The machine had to be rebuilt at a cost that was
roughly 1/2 of the new purchase price. We also found numerous other machines that had been cross
contaminated.
Long story short, unless you have done testing (or your supplier has) don't mix lubricants. Was the
savings on the pail enough to cover damaged ways? Is the new oil recommended by you Machine tool
manufacturer?