Kurtis,
I have a few questions:
- Is it a start hole that you are picking up?
- If yes...then what size is the start hole?
- Is the start hole or feature you are picking up clean and free from burrs or heat treat scale?
A few things to check:
- Please go to the OTHERS page and press the [Touch Check] button...if the small red “touch” light on the Handbox lights up, then you have a confirmed short
- Please check the Wire Bin in rear of the machine (make sure the bin is not overflowing and shorting out against the machine casting)
- Please check to see that the start hole or work piece is clean and make sure that the wire has not "shaved" itself on account of a razor sharp edge
- Please check the Lower Head (remove the lower flush nozzle) and verify that a slug of "shaved" wire isn't causing a short
- Please clean the "H' and "I" rollers on the Upper Head Wire Drive system (the I roller is the small metal roller that is underneath the main D-Shaft roller that is used as the induction pick-up sensing roller)
Good luck and I hope this helps fix your issue!
-Brian