nlancaster
Aluminum
- Joined
- Oct 8, 2018
So my company is quoting a job that will require unsubmerged wire edm.
Sodick AG600L - LN2W control.
I cut a test piece, 2 inches tall steel with 4.5 inches of cut perimeter.
The test cut took 7 hours as customer asked for a .005 inside corner radius, using .006 zinc coated wire.
The radius came out a touch over at .0061.
Anyone have any tips to get the corner radius to .005 or better?
Here are the conditions used.
(CLIMAX 55240_B SINGLE SLOT)
( 5 PASS OPEN-UP );
( ON OFF IP HRP MAO SV V SF C PIK CTRL WK WT WS WP PC SK);
C000 = 007 016 2215 000 260 +050.0 8.0 0060 0 000 0000 015 070 120 040 0000 00;
C001 = 004 040 2215 000 390 +050.0 8.0 0008 0 000 0000 015 070 150 050 0000 00;
C002 = 002 025 2215 000 000 +042.0 5.0 1021 0 000 0000 015 080 130 140 0000 00;
C003 = 001 020 2210 000 000 +037.0 2.0 1038 0 000 0000 015 080 130 240 0000 00;
C004 = 006 014 0515 000 000 +008.0 0.0 1038 0 000 0000 015 080 130 240 0000 00;
C905 = 001 020 1015 000 034 +012.0 3.0 3024 0 009 0000 015 080 130 240 0000 00;
H000 = + 00000.00039 (Approch) ;
H001 = + 00000.00724 ( 1ST ) ;
H002 = + 00000.00449 ( 2ND ) ;
H003 = + 00000.00370 ( 3RD ) ;
H004 = + 00000.00327 ( 4TH ) ;
H005 = + 00000.00311 ( 5TH ) ;
H006 = + 00000.00385 ( 6TH ) ;
H999 = + 00000.00000 ( Taper Offset ) ;
QAIC(2,1,0.00295,003.0,0.00374,0.00157,016.0,0002,0005,15,035);
SFCC10050040;
I am aware the last past C905 H006 didn't make any cut, when I tried setting H006 to .00310 the machine stalled and didnt' cut at all.
Sodick AG600L - LN2W control.
I cut a test piece, 2 inches tall steel with 4.5 inches of cut perimeter.
The test cut took 7 hours as customer asked for a .005 inside corner radius, using .006 zinc coated wire.
The radius came out a touch over at .0061.
Anyone have any tips to get the corner radius to .005 or better?
Here are the conditions used.
(CLIMAX 55240_B SINGLE SLOT)
( 5 PASS OPEN-UP );
( ON OFF IP HRP MAO SV V SF C PIK CTRL WK WT WS WP PC SK);
C000 = 007 016 2215 000 260 +050.0 8.0 0060 0 000 0000 015 070 120 040 0000 00;
C001 = 004 040 2215 000 390 +050.0 8.0 0008 0 000 0000 015 070 150 050 0000 00;
C002 = 002 025 2215 000 000 +042.0 5.0 1021 0 000 0000 015 080 130 140 0000 00;
C003 = 001 020 2210 000 000 +037.0 2.0 1038 0 000 0000 015 080 130 240 0000 00;
C004 = 006 014 0515 000 000 +008.0 0.0 1038 0 000 0000 015 080 130 240 0000 00;
C905 = 001 020 1015 000 034 +012.0 3.0 3024 0 009 0000 015 080 130 240 0000 00;
H000 = + 00000.00039 (Approch) ;
H001 = + 00000.00724 ( 1ST ) ;
H002 = + 00000.00449 ( 2ND ) ;
H003 = + 00000.00370 ( 3RD ) ;
H004 = + 00000.00327 ( 4TH ) ;
H005 = + 00000.00311 ( 5TH ) ;
H006 = + 00000.00385 ( 6TH ) ;
H999 = + 00000.00000 ( Taper Offset ) ;
QAIC(2,1,0.00295,003.0,0.00374,0.00157,016.0,0002,0005,15,035);
SFCC10050040;
I am aware the last past C905 H006 didn't make any cut, when I tried setting H006 to .00310 the machine stalled and didnt' cut at all.