What's new
What's new

Mig Settings for thin panel.

Don Gitzel

Aluminum
Joined
Jul 25, 2017
Trying to dial my Esab mig to weld 20 gage metal panels for my Jeep. This is what I have so far. I want to learn of the timed pulse will be of any benefit. 0A26E8B0-C365-4D10-814A-53D312A5A5B2.jpg0A26E8B0-C365-4D10-814A-53D312A5A5B2.jpg90065DF9-9008-4221-B0FF-F683106E9850.jpg
 
and 20GA sheet metal on a vehicle, that is thinner then most.

I have found, using 0.030 wire works well on body steel, set super low that it doesn't blow a hole, but high enough that it melts into the panel. its a fine line with a mig and body steel.

any trouble spots you put copper behind or beside it to take the heat out.
 
I use .023 s-6 and 100% co2 in a dedicated Lincoln 110vac Lunchbox welding machine.

...And a "Welding Helmet"....:D
 
B0AB01AB-25A4-4C0E-B0FC-461D5FBA3DCD.jpgI am using 25%-75% co2-argon. The wire is.023 easy grind. Settings are 4 heat and 5.5 wire speed. If I stick around too long I’ll burn a hole. Otherwise I am going to go with these setting for a start 17C3C3E6-1BC1-4056-9B9C-1315255751F5.jpg30C860CE-9FF8-4AEA-B83D-DE5936CE83B4.jpg
 
copper plate behind will help
I normally don't do anything that thin with mig, but when I do I "connect the spots" as trying to get a bead going will most likely warp the panel.
Experimenting and jotting down your results to validate and repeat with your settings will create a good cheat sheet instead of trying to remember helps.
Fine line between a clean "spot" and a blow thru

There's a guy on Y o u tube goes by Urchfab (?) that I followed as he repaired a rusted hulk of an English Ford, swapping in Mazda drivetrain for a drift car. he has some skills....
 








 
Back
Top