Hello all,
I am working on a project that is going to be a large frame component for mounting some precision equipment onto a vehicle frame. The frame will be made out of some 3"x2" 1/8th wall aluminum tubing cut and welded into a "L" shaped frame that has a large base with mounting holes and a 90 degree back plate that also has precise holes. I need some ideas on how to align the frame before welding and keeping it in place while welding. The holes on the base and on the back plate need to align with each other so the components will stay aligned. I figured I will make a fixture to hold it in alignment while welding, but I'm not sure how I will true up my fixture to start. The tolerance is plus or minus 0.050" on the holes. The frame is about 2' x 2' on the base and about 2/3rds of that in height.
I am working on a project that is going to be a large frame component for mounting some precision equipment onto a vehicle frame. The frame will be made out of some 3"x2" 1/8th wall aluminum tubing cut and welded into a "L" shaped frame that has a large base with mounting holes and a 90 degree back plate that also has precise holes. I need some ideas on how to align the frame before welding and keeping it in place while welding. The holes on the base and on the back plate need to align with each other so the components will stay aligned. I figured I will make a fixture to hold it in alignment while welding, but I'm not sure how I will true up my fixture to start. The tolerance is plus or minus 0.050" on the holes. The frame is about 2' x 2' on the base and about 2/3rds of that in height.