What's new
What's new

Removing a #4 Jacobs Taper?

Tak

Cast Iron
Joined
Feb 11, 2003
Location
So. Cal. 33.61N 117.66W
How do you normally go about dismounting a drill chuck (Jacobs 18N) with a #4JT? On smaller Jacobs Tapers I use the wedges, but the #4JT is bigger than the shank (3MT in this case) so there's nothing to wedge against?
 
Hate to say this, but the guy who owned the local used machinery dealer told me his technique. Seems if the drill chuck was put on there well, the wedges don't do much for getting it off. He would drill into the center of the chuck with a big enough hole to put a drift through, and press the chuck off the taper.
Seems a bit savage, but it'll work.
 
I just went through this myself. A JT4 can be a MoFo PIA to say the least. I had 2 that needed to be removed from 18Ns, one MT5, and an MT3.

1) Tried wedges and home made press collars with abject failures.

2) Drilled holes in both check backs, proceeded to break or otherwise damage everything I had that would fit. Used penetrating oil over night, no good. Made a very tight fit "piston" rod and filled hole with oil, hoping to use hydraulic effect, no good...

3) On the JT5, it has a large lip. On advice from someone on one of the boards, I took 2 hardened pins and fit in the gaps, clamped it in the vise so it bears on the pins only, tighten down, and then whack the drift. That got the MT5 out, but no shoulder on the MT3...

4) Cursed, stomped, and glared at it. Still wouldn't move. Heated in case it was put in with Lock-Tite, and repeated all steps, still no joy...

5) Cut off MT3 and drilled out the center into the back of the chuck using my mill. Then chucked into my lathe to bore out the JT4 taper. It still wouldn't budge until I got it small enough to literally peal it out...

Later someone mentioned I could have cross drilled the MT3 and put a cross pin through to use the pin technique that got out the MT5.

There went a Saturday I'll never get back. Should have thrown the damn 18N in the garbage, bought a brand new one from the highest priced source I could find, and had it over-nighted to my door. Would have been way ahead...
 
Open the jaws all the way then drill and tap, use a allen bolt. There is agap between the end of the taper adapter and the chuck body, you can put on alot of pressure. Try heating it than tighten the bolt, and put the taper in ice.
 
BadDog

Just read your other post - wow, what an ordeal! :eek: I should have searched first.

After reading thru everything, I think the best course of action is to go straight to your #4 above - Curse, stomp, and glare at it (I excell at that as my wife can attest). Then go out and buy another chuck!

Maybe if I get really bored I'll try the cross pin technique, but these things are pretty cheap on eBay. I've got better things to do than bust up my tools on a perfectly good drill chuck!

Thanks for the advice.
 








 
Back
Top