What do YOU use a hydraulic press for?

marrt · Jan 11, 2012

I've read in several threads where people are using their hydraulic press almost daily. I have a press and rarely use it. Even when pressing bearings, I using get by faster with other methods. Maybe I'm missing something though. What do YOU use your press for most often?

Ray Behner · Jan 11, 2012

I've got a 60 ton press. I use it for big bearings, big broaches and generally mashing stuff into submission. I made a 12'' wide press brake for bending ¼" (or thinner) steel for fabricating. My next hairbrained idea, is to make a punch and die set for it.

Ox · Jan 11, 2012

I built a large bed unit yrs ago with the ram offset - to allow for pressing pins into die shoes. But I haven't built a die set in over 15 yrs now.

I Shirley don't use mine all that often.
But when you need it....

----------------

Think Snow Eh!
Ox

Bill's Machine Shop · Jan 11, 2012

In addition to the above tasks, I have used my 60 tonner to break the beads on rusted in tires on old two and three piece 20 inch truck tire rims. WWQ

DDoug · Jan 11, 2012

marrt said:
What do YOU use your press for most often?

Bending more than anything.

I built a small (12") press brake to fit in the press,
with a little piece of all-thread out the back with a finger stop, as well as
a 3/4-10 coupling nut and bolt for the "down stop" and I can quickly make
little brackets and such.

Also keep a set of "v" blocks handy, for when you need to straighten a shaft.

Ciszewski · Jan 11, 2012

Hello Marrt
I use mine a lot for straightening out bent things that are not suppose to be bent.

t.jones · Jan 11, 2012

I have mine in my auto shop side and put wheels under one end so I can move it. Use it as a safety stand under the hoist.---Trevor

Trip59 · Jan 11, 2012

I use mine for hanging things on, setting things on, and generally collecting dust.

I made a small press out of some 3" angle and a 6 ton jack that I use for u-joints, easier to carry it out and get them done on the ground many times than support the whole thing up in the air.

I am in the process of making a set of dies for the big press to punch and relieve small holes in sheet metal, such as to allow screw heads to sit flush with the surface (I know there's a proper name, can't recall what) and also use it as a small press brake for the same pieces. Other than that, it catches the odd job when something needs separating with means other than a hammer or puller.

rbent · Jan 11, 2012

Besides the normal breaking/testing steel and concrete I use it for press fits along with punching rubber for gaskets quite a bit. Overkill to use a 400kip turret press for making gaskets though.

kustomizingkid · Jan 11, 2012

Breaking expensive castings....

Ries · Jan 11, 2012

Squashing stuff.

A press is a great tool for a blacksmith, as sometimes you really need a slow, single hit, which a press can provide.

Fer example, these candlesticks are made partially on the press- the candle cups are squashed pieces of square tubing or pipe.

I also set a lot of rivets with mine- I have made rivet dies for the top and bottom so I can set rivets up to 1/2" diameter- some I can do cold, some need to be done hot.

I made a jig for pressing 3/8" round stainless bar, so I could build this "wire mesh" in this big gage- It pushes a half dimple into the bar, so when you weave the pieces together, the wire mesh is flush, not proud. This was done hot, heating each intersection with a torch before pressing.

I do a certain amount of hot stamping with the press, too- these bird/books were hot stamped in the press, using homemade spring swage letter and number dies, in 14 gage stainless.

jscpm · Jan 11, 2012

Ox said:
I built a large bed unit yrs ago with the ram offset - to allow for pressing pins into die shoes. But I haven't built a die set in over 15 yrs now.

I Shirley don't use mine all that often.
But when you need it....

I use mine all the time. And don't call me "Shirley".

rbcmetalwork · Jan 11, 2012

We use it mostly for straightening aluminum plates. Also for use as a home-made press brake.

Kevco · Jan 11, 2012

It all boils down to if you have a better tool to use. I use my 50 ton all the time. I've made punch/die sets for it, press forms and riveting stuff. granted, It's a lot slower but it can be done if you have the desire.

Pressed detail

Press form from .125 stainless

.125 stainless

Number 1 is a self aligning die set set to punch out .125 stainless parts below.

Crude and slow by most peoples standards but it can be done. Kevin

Carl Douglass · Jan 11, 2012

I have a 55-ton press and, while it is possible to do may things with it, it is also possible to turn good intentions into interesting/scary unintended consequences.

I use it for many disassembly/assembly tasks that require steady, uniform pressure in a controlled alignment. A while back, I purchased about 1500# of various press brake dies at less than scrap value. Some male-female pairs are very useful for forming brackets with strengthening dimples in them. Accordingly, I am in the process of making a set of die holders to make use of the assortment of dies.

As an interesting side note, I found a number of die pairs that were fabricated from individual 3/16" and 1/4" plate segments, assembled in laminated fashion, which makes building dies with contoured faces much easier to build, assuming that you are forming material heavy enough to not show the minor irregularities between the laminations.

Trip59 · Jan 11, 2012

Kevco said:
It all boils down to if you have a better tool to use. I use my 50 ton all the time. I've made punch/die sets for it, press forms and riveting stuff. granted, It's a lot slower but it can be done if you have the desire.

Pressed detail

Press form from .125 stainless

.125 stainless

Number 1 is a self aligning die set set to punch out .125 stainless parts below.

Crude and slow by most peoples standards but it can be done. Kevin

Very impressive!
What are you using for the dies, what alloy?

Kevco · Jan 11, 2012

Trip59 said:
Very impressive!
What are you using for the dies, what alloy?

A2, M2, D2 and some of it's smoothed mild on forming jigs. All made from scrap barrel finds. The #1 die was a slug from a wire cut job. I've had to regrind a few punches but still running the original die with over 1000 pieces stamped.

There's more of the stuff here if you're interested.

Albums By kevininohio - ImageEvent

I don't normally take pics of the process but did for the truck build. Kinda neat looking back.

Metal Head · Jan 11, 2012

marrt said:
I've read in several threads where people are using their hydraulic press almost daily.

I am one of the ones who said that. I run a valve automation and repair shop so my uses are different than a normal job shop. Most of the time I am using it to brake brackets for mounting actuators to valves, broaching keyways, re-sleeving plug valves, and pressing bearings. Here is a little die I made to bend a little linkage arm for a positioner mount we make and a typical actuator mounting kit.

Big B · Jan 11, 2012

I have a 30 ton that I bought from a buddy that was going through a divorce about 25 years ago. At first when he asked me if I wanted to buy it, I was hesitant. He gave me such a good price on it I decided to buy it, even though I didn't feel that I had much use for it. I had access to presses for smaller things on my job site.

I used it hundreds of times for most everything mentioned in the previous posts, except maybe some of the fancy forming Kevin posted earlier.

One other thing. You will have more friends if you have a press, or so it seems.

Big B

jscpm · Jan 11, 2012

Very nice work, Kev, I love those hinges.

What do YOU use a hydraulic press for?

Aluminum

Diamond

Diamond

Hot Rolled

Diamond

Hot Rolled

Hot Rolled

Cast Iron

Stainless

Titanium

Diamond

Attachments

Titanium

Aluminum

Cast Iron

Aluminum

Cast Iron

Cast Iron

Cast Iron

Diamond

Titanium

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