Sorry been busy at work. So I contacted Gahr, they told me they make a threading attachment that comes with different threaded leaders for each thread you want to make. I asked the cost: $800 for the attachment and $175 for a leader and follower for each thread pitch you want to make. I am looking for something versatile as I will be making many different pitch threads on this machine. I was hoping they had a standard gearbox, leadscrew, halfnuts, and thread dial. He told me the only way to get that is to find an original set-up which is almost impossible.
As for the types of threads I plan to make, it will vary. Most will be too large for a geometric die head. I am a directional drilling contractor and need to thread drill pipes, reamers, etc... Most of our drill rods are over 2-1/2" OD.
I made the half nuts already and re-purposed some 3/4-6 acme rod that I had laying around to use as the leadscrew. My plan is to put a digital encoder on the end of the feed shaft that is geared to the spindle. Run this encoder through an Arduino and based on thread pitch rotate the leadscrew accordingly. As there is no place to install a leadscrew under the apron I opted to have the leadscrew end attached to the apron and have the halfnuts on the machine. I will then machine a keyway into the acme rod for roughly 30" and drive it with a gear that will slide along the rod as it moves along the machine. A closed loop stepper will then drive this gear (roughly 10:1) at the speed needed for a particular pitch.
This is not the first time I have done this so I know what I am getting myself into. Last winter I finished a gear hobber that used a similar encoder on the spindle of my K&T to drive a dividing head through an Arduino as well. You simply enter a number of teeth and the stepper rotates the part a tooth per rev on the spindle. Most of my software should work for this project as well. I will post pics. If anyone has a better idea or any insight please let me know.
Thanks.
P.S. If I don't get too tired of this, next up is a taper attachment........