Digger Doug, Thanks for the question and Nichols tip. I'll answer what we do with it first. We make a single part with a single pass through a stack of 50 slotting cutters to a designed shape and then progress to a new part by shifting the cutters one position (cutter width) resulting in 50 separate parts. It's a mechanical progressive algorithm. The machine holds a strong tolerance and the part requires that. In summary we make 50 separate single parts that are each unique. I can do it on a traditional horiz but its a lot of labor. The B&S has an automation the the table feed, spindle movement accuracy etc.
For the question about Nichols or Cincinnati options. My lack of knowledge is my issue. I own this business and am mechanical from what I have learned, but we do not have a machinist on staff at the moment. I have tried to find some to consult with, but no one found yet. So my knowledge is limited on options. I am trying to avoid taking this process to CNC yet, although one day it will come. Now that you mentioned Nichols I looked up some videos and am intrigued, but need to study the functions. Same for Cincinnati.
I am running out of time on this current mill being down and it have my production stopped completely.
Digger - I really really appreciate the tip on those other ideas.