Forklift Inspections & Pre-Operation Checklist | Daily Checklist for Forklifts
Forklift Inspection: What Must You Do?
In its
29 CFR 1910.178 standard language, OSHA states that forklifts must be inspected either daily, or after each shift in cases where vehicles are in round-the-clock use. If problems are discovered, they must be reported and the forklift must be removed from service immediately. While there are no mandates in the standard as to precisely how the inspections must be conducted, there are suggested best practices readily available.
What Should Go Into a Toyota Forklift Daily Checklist?
If you do not have a pre-operational checklist for your forklifts established, do not worry—they are fairly intuitive. Manufacturers often provide sample checklists that are updated and customized as necessary. Referencing these directions are your best bet. If you wish to create your own checklist, though, the following are examples of checkpoints that should always be included in your daily forklift inspection:
Check fluid levels (oil, water, and hydraulic fluid, for example)
Check for leaks, cracks and visible defects everywhere on the forklift
Check mast chains visually; avoid the use of hands
Test mast chain tension by lifting the load backrest to eye level—the mast chains should be level and any tilting may signify stretching or broken rollers
Check tire condition, pressure, and look for any cuts or gouges
Determine fork condition, remembering to check the top clip retaining pin and heel
Ensure load backrest extension functions properly
Check functionality of finger guards
Ensure safety decals and nameplates are legible and match the forklift model
Check that the operators’ manual and log book are present and legible
Ensure the operators’ manual compartment is clean of debris
Test all functional safety devices, such as seat belts and horns
Check the brakes, steering controls and other operational items for proper function
Depending on the type of forklift you are using, there may be other propulsion-specific aspects to check:
Electric Forklifts Pre-operation Checklist
Here are a few items worth checking on your electric forklifts:
There is no fraying or exposed wires in cables or connectors
Battery restraints are functional
Electrolyte levels are proper
The hood latch is operational
Use this Electric Forklifts Inspection Checklist to inform your own practice: