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  1. I'd revise it to be reasonable, then sign it and...

    I'd revise it to be reasonable, then sign it and return it. I've done this before and never had a complaint.
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    "How close does it need to be?" "Make it right...

    "How close does it need to be?"

    "Make it right on."

    "I mean what kind of tolerance?"

    "Dead nuts".

    "Within .001" ok?"
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    Sounds like a good boss.

    Sounds like a good boss.
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    Anything tighter than +/- .001" is holding...

    Anything tighter than +/- .001" is holding tenths. +/- .0001" is within a tenth. But if you really want to know capability you have to do a capability study.
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    The B&S is faster and cheaper, and you already...

    The B&S is faster and cheaper, and you already have it. Why replace it?
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    Well I know it ain't Mastercam. The license...

    Well I know it ain't Mastercam. The license manager doesn't work that way.
  7. Might could do it on a 4 axis VMC with some...

    Might could do it on a 4 axis VMC with some steady rests. Another important consideration, is how many of these do you need to make?
  8. I've been using the Lang system for about five...

    I've been using the Lang system for about five years, no complaints. I don't stamp, I dovetail hard stock and do nothing for soft stock (it will imprint when you close the vise.) Love being able to...
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    I just use the "forgot password" feature... :)

    I just use the "forgot password" feature...

    :)
  10. I use HSMAdvisor and the Helical Machining...

    I use HSMAdvisor and the Helical Machining Advisor. Both give good numbers and have slightly different strengths and weaknesses.
  11. Probably due to chips falling into the spindle...

    Probably due to chips falling into the spindle taper during toolchange.

    Edit:
    Make it a five axis with the spindle rotating in the YZ plane, so it can flip over and toolchange right side up, or...
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    Depends on a ton of factors. Material and heat...

    Depends on a ton of factors. Material and heat treat, diameter, depth, lot size, am I out of tool slots, is cycle time or process reliability more important?

    Edit: went back and read your...
  13. Haas Trunnion Brake Hissing, Intermittent

    I have a 2015 VF-3SS with a TR-160Y trunnion that was bought new with the machine. The A axis (tilt) brake will occasionally, once every several months, start hissing when the machine starts up for...
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    I used to use Teraterm Pro. Also free, and super...

    I used to use Teraterm Pro. Also free, and super simple. Fits on a floppy disk.
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    I find heat shrinks work great for 1/4" and up,...

    I find heat shrinks work great for 1/4" and up, ok of 3/16", and kinda sorta for 1/8". That tiny 1/8" bore has to heat up a lot to expand enough to get the tool in and out. So I have two long...
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    The Haas will probably be happier with dynamic...

    The Haas will probably be happier with dynamic milling using a solid carbide endmill rather than slow full burial with large indexable cutters. I dynamic mill Ti and 17-4 with up to 1/2" solid...
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    First, consider why you want to do this. If it's...

    First, consider why you want to do this. If it's for the love of the endeavor, then more power to you. If it's to make money, well, it's kind of a flooded market; you'd better have an angle. Don't...
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    So what you're saying is you think you can afford...

    So what you're saying is you think you can afford a machining center but you can't afford to enlarge a barn door...
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    Get a machine you can grow into, not out of.

    Get a machine you can grow into, not out of.
  20. Or you can fix it to your liking permanently.

    Or you can fix it to your liking permanently.
  21. You forgot the price. :)

    You forgot the price. :)
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    Not sure how things are over there, but here...

    Not sure how things are over there, but here (Minneapolis area) I could pick up a used EZ Trak (or similar) for under $15k, or a used Mini Mill for under $20k. Can get a used real VMC for $25k. Add...
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    If you can't afford a Haas Mini Mill, even used,...

    If you can't afford a Haas Mini Mill, even used, perhaps you should look at Tormach, Syil, or CNC Baron. Crossing fingers lest I be struck down for mentioning them.
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    I use ER-16 and ER-11 standard collets with...

    I use ER-16 and ER-11 standard collets with 1000PSI TSC and at most speeds when the coolant hits the collet nut it deflects inward enough to get into the cut. It beats the flood coolant that gets...
  25. Technically you can sell it. Create a corporate...

    Technically you can sell it. Create a corporate entity that owns it, and sell that. If it were up to date it would likely be worth the paperwork, but five years out of date probably not. ...
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