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Type: Posts; User: nlancaster

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  1. Replies
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    We stack parts like this 10 at a time on our wire...

    We stack parts like this 10 at a time on our wire edm, takes about 1 hour to process the entire stack.

    Chamfer is done later on a cnc mill.

    If they are magnetic, you could use a magnetic chuck...
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    687

    All good solutions. We are currently looking...

    All good solutions.

    We are currently looking at cutting off of a tube of material like slice balogna.

    We are going to have to lap them because I only get one pass.

    At the low settings I am...
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    687

    Wire EDM small Titanium washers

    My company is being asked by a customer to make some tiny titanium washers.

    4.5mm x .61mm and they have a very tight flatness and parallel tolerance range, .005mm.

    On our Sodick AG600L, as far...
  4. Never used your machine type, but can you rewind...

    Never used your machine type, but can you rewind to the program start, zero out on which ever feature you using to zero, then dry run to the M00 you need to start at today. I know this may take alot...
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    So we got the posted alignment test rings made...

    So we got the posted alignment test rings made for each machine. And using G83 and several variables I have also now built a gcode file we can run to align the wire vertically automatically. So...
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    Sounds like you need to check the resistivity...

    Sounds like you need to check the resistivity probe with a stand alone tester. If the probe is mis reading, raising the set resistivity will just get you back into the normal range, but the problem...
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    We had an incident a few months ago, resistivity...

    We had an incident a few months ago, resistivity dropped below 50k and we suddenly had rust on parts that never rusted before. Check your deionizing bottle, we had to replace with a new bottle to...
  8. Replies
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    So the reason it seems like a good idea to me. ...

    So the reason it seems like a good idea to me. The shop i work in, our EDMs primarily run finish ops on pre processed items. So 99.999% the start holes are all drilled already. But sometimes we...
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    Wire EDM + Small Hole EDM Attachment

    Came across this system from Seibu, you can temporarily attach a small hole EDM to their Wire EDM Machines.

    Anyone used it? Seems great when you need the occasional start hole on your wire edm.
    ...
  10. Replies
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    I run two AG600L, M02 is the only end of program...

    I run two AG600L, M02 is the only end of program command available. On the RUN screen we just hit home, and then green to start.
  11. Replies
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    I started from only basic knowledge of what Wire...

    I started from only basic knowledge of what Wire EDM was last September, I am now to the point of being the lead operator and programmer for the company where we run 2 Wire EDM Machines non stop. ...
  12. Thread: Edm form 20

    by nlancaster
    Replies
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    609

    While I don't know the answer, people that might...

    While I don't know the answer, people that might be able to help are going to need more information.

    1. what machine
    2. what control
    3. what were you doing at the moment it happened
    4. did...
  13. Replies
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    just a big rectangular block, apparently all...

    just a big rectangular block, apparently all sodick sends with thier machines for wire alignment.

    So that is why we are building the one I posting in the first post in this thread. Works great,...
  14. Replies
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    jz814, generally we only align when changing wire...

    jz814, generally we only align when changing wire guides. Our machines have not showing any indications of alignment drifting with use. we do change wire guides on one machine every other week or...
  15. Replies
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    I run two Sodick AG600L, our vertical alignment...

    I run two Sodick AG600L, our vertical alignment process per the book,

    1. place alignment block,
    2. vertically align alignment block with indicator
    3. horrizontally align alignment block with...
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    Vertical wire alignment process

    So, I was perusing this old thread - https://www.practicalmachinist.com/vb/edm-machining/wire-edm-setup-tips-tricks-294512/index2.html?highlight=tips

    And came across the below process to...
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    I run 2 8 year old Sodick AG600L, what kind of...

    I run 2 8 year old Sodick AG600L, what kind of threading issue are you having?

    Is the wire withing the straightness tolerance?
    Are your upper and lower in alignment for threading? After...
  18. Replies
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    So, we have started experimenting with the BSA...

    So, we have started experimenting with the BSA feature on a new part.

    We get a slot that is .010 at the top, and .0095 at the bottom.

    Would I set the BSA offset to .00025 or .0005?
  19. Replies
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    yeah, these parts are bore and slot alignment of...

    yeah, these parts are bore and slot alignment of .0005 or better, over a distance of 110mm.
  20. Replies
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    had a thought. would using the u/v alignment...

    had a thought.

    would using the u/v alignment system work for aligning wire to vertical bores in parts? all the cuts are aligned with that bore.
  21. Replies
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    I have also heard of some new wire edm machines...

    I have also heard of some new wire edm machines that use a continuous loop of Tungsten wire. While it would be more expensive, you would not have to deal with wire scrap. Also tunsten wire would be...
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    plastikdreams do not give people a hard time...

    plastikdreams

    do not give people a hard time for an honest question.

    On the Sodick AG600Ls that I run the wire gets shot from the upper head by the threading jet into the lower head.
    A guide...
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    I run a pair of Sodick AG600L WEDMs and at night...

    I run a pair of Sodick AG600L WEDMs and at night I have surfed the internet on my cell phone and made phone calls without issues when sitting right next to the machines.
  24. Yeah, we run almost all parts at half tank height.

    Yeah, we run almost all parts at half tank height.
  25. Got a response from Sodick themselves. There is...

    Got a response from Sodick themselves. There is no way to skip the tank drain time on T91 in code. You can turn off tank drain time but it is so useful for other thread ops while the tank is full....
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