Hi Keith,
I want to congratulate you on making your own
adapter sleeve. Making one and having it run "true"
is an accomplishment to be proud of.
In regards to your problem, I have several thoughts.
First, Not all manufacturers MT 3 centers are the same.
some will stick out more than others. Some manufacturers
make theirs longer so that they can be reground (when they
get damage) many times. If you have access to a tool post
grinder, you could regrind the point on the MT 3 center until
it is short enough to work. I would do this to an old center
that already has a damaged point.
Second, in older times, the headstock center was not hardened.
Randal mentioned this. Because the center revolves with the
work, it doesn't need to be hard. Older texts on the subject often
referred to the center in the headstock as the "live" center
because it does revolve. Also the headstock center was left
soft so that the 60 deg. point could be machined in place;
guaranteeing that the point would run true in the spindle as it
revolves. This works even if the sleeve isn't machined concentric.
Therefore, making a "soft" center for the headstock is a viable
answer.
Third, I believe that the Heavy Ten was supplied with a MT 2
sleeve when shipped and the MT 3 sleeve was an "extra"
either purchase after the fact or ordered in addition to the standard
equipment supplied. You could make (or purchase) a MT 2
sleeve. The MT 2 center doesn't stick out as much as the MT 3
center does.
Forth, the "tail" on lathe dogs vary in length. Some are longer
than others. This depends on who manufactured them. But
1 - 9/16" seems a bit long to make up with the lathe dog tail.
Fifth, you could deepen the MT 3 socket as you suggested
and this would work fine. But it would cause any other
MT 3 tooling to seat deeper in the socket as well. This
would only be a problem if you plan to use MT 3 tooling in the
headstock (other than a center).
Sixth, purchase a MT 3 to MT 2 reducing sleeve and use a MT 2 center.
This could induce some error but with an accurate reducing sleeve,
the error would negligent. It would still stick out more than MT 2
spindle sleeve by itself but it may allow the tail on your dogs to engage
the dog driving plate.
Anyway it is late and I can't think of anything else to suggest.
I hope that these ideas will give you food for thought.
Good Luck!
-Blue Chips-
Webb