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Using .500 GWS end mills doing high speed machining and the tool has broken off inside the holder 3 times now. We are definitely pushing the limits on feeds and speeds but is it common for the tools to break off inside the holder like this?
Lots of people go one size larger on hydraulic holders so they have to use a sleeve. Advantage is that is a tool breaks, worst case the sleeve is damaged and not the holder. Disadvantage is a little reduction in grip and depending on the sleeve increase in TIR.
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